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Front diff locked in 4wd is not caused by


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Found out today my actuator is not going to be my problem. The guy at kawasaki said it would be in the diff. I've not looked up the parts but their is a part inside the diff that should let it free spin & he stated it is more an likely seized to the shaft and the fix is replacing the shaft an the engagement part. Price for the 2 parts is over 400.00 so I will be driving in 4wd for along time.

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First off if the dealer is right and it is seized what is wrong with taking the parts apart, cleaning them up with steel wool and then reassembling and then toping off with some good oil. Sure the tolerances may be off a bit but it will be a good winter project and save you some cash. I would just apply some heat to get the two parts broken free.

Secondly I had a similar problem with my teryx and diff lock and the lever that engaged the diff lock was wedged in the locked position. I had to work it loose and then replaced the lock cable. I have no clue if the front diffs on the teryx and the brute are the same.

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little over 400.00 for the 2 parts. He didn't give me labor cost. I think it's worth a shot too see if I can fix it Without spending money I don't need to spend. The man told me he has seen a bunch of them seized up some he felt was due to finding water in the diffs & some he was not sure why they had seized togather. The worse part I live in Ga. we don't have bad winters here so it's easy to ride year round.

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