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Oldie needs help
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Similar Forum Topics
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By CaptJim
Hello guys, I hope I am not invading your space, but as you can see the current state of my project here it's not but about 50% ATV. I am hoping that some one here can point me to a wiring schematic that I can reference since the "Complete wiring harness" i purchased from Amazon did not include a diagram of any kind.
The ones that I am finding on line vary greatly but none show the connections for the separate 5 wire connector coming from the motor.
Can someone tell me where these wires go?
Thanks in advance for all help!
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By p5200
Hello, what is the best method for installing bearings into their race? I've set one in place and tapped it down until it was metal on metal. Is that sufficient? Surely it's not supposed to go into the race until flush? Also. does the coil spring on the seal go into carrier bearing housing not facing out? Thanks! 🙂 Seal goes in until flush correct?
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By p5200
I'm assuming, it's alright to test the engine after adjusting valves without the rear axle installed? Can someone please verify this? I'm waiting on axle parts and wanting to get that done while waiting. Thanks! 🙂
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By Werewolf
My wheeler originally had a fuel leak.But on trying to start it no spark. Took front end off, when I try to start it I get one spark then nothing. Come back a while latter one spark,replaced coil and cdi box no help?
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By 2wdrancher
Hello everyone I have done a ton of research on doing this conversion because I hate getting stuck in the stupidest places and not being able to back out. I will be documenting my conversion here and on a couple other forums and probably post a couple videos on YouTube. So what I’ve come up with is all you need is a front axles, front propeller shaft, the final shaft inside the engine and the 4x4 front engine cover . I will list all the part numbers for everything that you need and prices from about six months ago (sorry) , you DONT need to switch out hubs, knuckles, or anything like that, and if you want differential lock lock like the foreman and Rubicon you can get a foreman Rubicon front differential and propeller shaft with the diff-lock and get a knight sure four manual actuator for it and voilà you have four-wheel-drive rancher. Input from you guys is greatly appreciated thank you for your time!
Note: I would definitely get the aftermarket HD axles because they are definitely stronger and are around the same price as oem
FINAL SHAFT
23611-HR3-A40 =$80.48
BEARING
91006-HP5-601 =$11.11
OIL SEAL
91202-HR0-F01 =$ 7.94
COVER ASSY., FR. CRANKCASE
11300-HR3-WB0 =$206.99
PROPELLER SH AFT
40400-HR3-A20 =$91.50
FINAL GEAR
41400-HR3-W50 =$714.88
FINAL CASE BRA CKET
50350-HR3-A20 =$7.40
FLANGE BOLT
95701-08016-08 =$1.49
R. SHAFT SET
44250-HR3-WB1 =$240.64
L. DRIVESHAFT
44350-HR3-WB1 =$240.64
This is all for the 2x4 - 4x4 lever that comes in stock on the ranchers. I would definitely recommend looking for parts for wheelers on marketplace, or craigslist
001
NUT, ADJUSTING
41560-HP5-600
$6.51
002
CABLE, FR. FINAL CLUTCH
41570-HR3-A21
$6.56
003
SPRING, CLUTCH CABLE
41571-HP5-600
$1.95
004
CLIP, CLUTCH CABLE
41573-HP5-600
$3.23
005
GROMMET, CLUTCH CABLE
41716-HP5-600
$3.12
006
LEVER, FR. FINAL CLUTCH
54030-HP5-600
$8.91
007
PILLOW BALL, FR. FINAL CLUTCH
54031-HP5-601
$10.87
008
BRACKET, FR. FINAL CLUTCH
54040-HP5-601
$11.19
009
SPRING, FR. FINAL CLUTCH
54041-HP5-600
$1.86
010
GATE, FR. FINAL CLUTCH
54050-HR3-A20
$4.55
011
GRIP, FR. FINAL CLUTCH
54321-HP5-600
$8.95
X2 012
BOLT, FLANGE (6MM)
90111-162-000
$2.54
013
NUT, SELF-LOCK (6MM)
90343-ZE6-000
$1.70
014
JOINT B, BRAKE ARM
95015-32001
$0.82
X3 015
BOLT, FLANGE (6X12)
95701-06012-00
$1.34
Or Forman 520 w diff lock
FINAL GEAR
41400-HR4-A21 =$732.49
PROPELLER SHAFT
40400-HR4-A20 = $92.54
And you definitely need the sure four locker for this
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