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just bought a 2000 polaris 325. was told i vould pull start and ride but needed new battery for electric start. so bought new bat and charged it but nothing. while spraying with a hose after a ride it all came on. neutral light cooling fan and then quit. checked those things in the black bag and power at both ends. starter will roll when i jump solenoid. power to the ignition switch jumped that but still nothing. maybe switch for headlight and starter? NEED HELP PLEASE.
By Ryann Racho
So Id say about 2 years back I bought a 2013 Polaris Sportsman 500 H.O. off of my uncle. It ran perfectly, nothing wrong at all. I usually go mudding with it or just ride trails with buddies. So as you would assume, the quad is quite dirty from sitting for a few weeks.
STUTTERING PROBLEM: I noticed one day out of nowhere that in high gear at 15-20 MPH, I was already maxed out at 4500-5000 RPM It would get to 15-20 mph, max out on rpms and start sputtering. It sounded like it was basically acting like it couldn’t go any faster than this.
IDLING PROBLEM: I was fucking with the carberator the other day maybe thinking that is causing my sputtering, and now my idle will shoot up to 2600 on start usually, then I will turn the throttle adjustment down to the normal 1400. The rpms with then fluctuate 10-30 rpms back and forth repeatedly, it will then run for about another 30-60 seconds and the RPMs will slowly drop to about 900-1000 RPM and stall out. I replaced the carburetor and everything seems to be working perfect on that, no leaks and what not but it’s still acting strange. Also, I’ve noticed that when looking into the Electronic Throttle Control that two plates that aren’t supposed to touch have to be WAY past touching to even try to fire up. Even when set at a wide open throttle like that, I still have to give it some throttle to get it to fire up.
Here is what I have done so far:
Checked the belt and clutch
Changed out spark plug (Last one was covered in carbon)
Cleaned the intake and air box
Replaced the carburetor
Replaced the inline fuel filter
Checked that all lines on carburetor are connected into the right spots
Checked If intake boot was cracked (Not from what I can see)
Unhooked and reattached new carburetor (About 4-5 times)
Cleaned battery terminals and battery off
Shut on and off Gas Line Cutoff Valve
My next thoughts are that maybe the TPS is fucked up or maybe the Spark Arrestor is plugged with mud. I was thinking tomorrow to purge the exhaust and also check the ohms output on the TPS.
ANY HELP IS GREATLY APPRECIATED. I HAVE BEEN BATTLING THIS FOR WEEK AND REALLY WANT TO GO RIDING. THANK YOU!
The rear brakes on this are hydraulic and manual. The hydraulic part is all messed up so I disconnected it all and want to go just manual on the rear. I got it all put back together but doesn't seem to work to well, like not enough pressure. The manual says I should mark the casing before taking it apart which I didn't read until to late. Any ideas? I put new brake pads on.
By Steve Howard
Ran find shut down the quad next day would start and idle when you try to accelerate it would start popping through the carb got a rebuild kit soaked it in chem clean after break down for 12 hours on slow vibrate reassembled and adjusted per manual still the same thing any help would be really appreciated thanks and happy ridding
By Flipper Tiffany Roper Jones
All I have been through everything. Bought brand new.
Throttle safety switch
Cam and rockers
Fuel safety switch
Everything every forum has spoken of I've bought sealed airbox completely tight unplugged black wire on trans. I have literally done everything in the book.Checked oil today full of gas anyone no anything what might b wrong. Next I'm taking head off and making sure valves seat any ideas.
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I'm wanting to run Shell Rotella T6 synthetic in the 700 Griz but I can only find it in either 0W-40 or 5W-40 weights, and the manual says it's ok to use everything BUT those weights...5W-30, 10W-30, 10W-40, 15W-40, 20W-40 and 20W-50.
Would it be ok to use the Rotella 5W-40 or do I need to stick to what's specified in the manual?
Just unboxed the SW and I'm trying to figure out where some of these parts will be installed. For the most part everything seems straight forward but I'm having trouble deciding where these should go...
Piece on the right is the solenoid (and is maybe called a 'contactor' in some of the utube install videos i've seen) and piece on the left is the circuit breaker. Best advice I've gotten is to install both of these 'under the hood.' Here's mine...
I was hoping to convey a better sense of the space in there but a pic doesn't seem to be doing it really. Anyway the plastic piece that covers all this lies fairly close to the top of everything leaving not a lot of extra room.
There's a slim chance I can find a solid piece of something in there to mount the smaller circuit breaker piece to, but far as the larger solenoid piece goes there's only one place I can possibly see it going, and that's in this hole here that goes back just behind the battery...
But because it's going back in there so far there's no way of securing it to anything. Best idea would be to get everything generally in place and installed wire wise, then wrap the solenoid in layers of thin sheet styrofoam like material I've seen in packing materials. Wrap as much as possible and slide back into the hole for a snug fit. And if a solid mounting option under the hood doesn't present itself for the smaller circuit breaker piece I suppose it could be installed the same way. Don't like the idea of things shaking around in there but as long as there's no problem with the solenoid wires touching the styrofoam wrap I figure I can just keep a close watch on how the wrapping is wearing and replace when needed.
Now onto where to mount the remote plug-in socket...
And last I need to identify a switched power wire somewhere under the hood on the old '11 700 Grizz to hook into. Can I get a good description of this wire or maybe a picture to be sure? Install manual says to use a wire coming from the 'vehicle ignition key switch.'
1) Any alternative suggestions as to where to mount the solenoid or ideas on wrapping it up and mounting it in the hold?
2) Ideas on where to install the remote winch plug in port?
3) Idea where to tap into a switched power line under the hood? Picture would be helpful.
I am looking for a good not to expensive winch for my yamaha 400 grizzley. All I am going to use it for is to raise and lower a snow blade 6-10 inches. I have been looking all over and many seem to feed back out a couple inches after feeding the cable in and I do not need that to happen. Any ideas on a winch out there?
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