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What It Took To Bring This Honda TRX250R Back To Life


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    • By Bobbywolf
      I am working on a basket case for a friend.  It is a 98 Big Bear (YFM350FWB).  It came with a parts machine which is a 96, which I am coming to find out is VERY different from his machine.
       
      Anyway, first thing is first.  I checked compression, 150psi.  Valves are set correctly, and the engine is in time.  I cleaned the carb, and there was some junk in the passages.  It is a chinese carb, which I figured from the lack of markings or lettering altogether.
       
      The bike runs.  It idles ok, but breaks up badly under acceleration.  Pulling a new spark plug shows it is running lean.  White strap, with no black whatsoever.  So I have the carb adjusted with the mixture screw out way too much (about 5 turns), and the diaphragm needle lifted to the top slot.  It is still not getting enough fuel (or too much air).  It backfires through the carb, and cannot get above idle without carrying on.  The carb boot is in good shape, so it isn't pulling any air there.  I did test this as well by spraying ether around the boot when running, looking for intake leaks.
       
      Anything big I am missing here?  I am starting to believe that this chinese carb is the issue.  This quad came with the original carb, which I would like to rebuild and use, but the mixture screw is totally stuck, and stripped way down in its recess.  
       
      Thanks for any assistance.
    • By p5200
      I'm assuming, it's alright to test the engine after adjusting valves without the rear axle installed? Can someone please verify this? I'm waiting on axle parts and wanting to get that done while waiting. Thanks! 🙂
    • By 2wdrancher
      Hello everyone I have done a ton of research on doing this conversion because I hate getting stuck in the stupidest places and not being able to back out. I will be documenting my conversion here and on a couple other forums and probably post a couple videos on YouTube. So what I’ve come up with is all you need is a front axles, front propeller shaft, the final shaft inside the engine and the 4x4 front engine cover . I will list all the part numbers for everything that you need and prices from about six months ago (sorry) , you DONT need to switch out hubs, knuckles, or anything like that, and if you want differential lock lock like the foreman and Rubicon you can get a foreman Rubicon front differential and propeller shaft with the diff-lock and get a knight sure four manual actuator for it and voilà you have four-wheel-drive rancher. Input from you guys is greatly appreciated thank you for your time!
      Note: I would definitely get the aftermarket HD axles because they are definitely stronger and are around the same price as oem 
      FINAL SHAFT
      23611-HR3-A40  =$80.48
       
      BEARING
      91006-HP5-601   =$11.11
       
      OIL SEAL
      91202-HR0-F01   =$ 7.94
       
      COVER ASSY., FR. CRANKCASE
      11300-HR3-WB0   =$206.99
       
      PROPELLER SH AFT
      40400-HR3-A20   =$91.50
       
      FINAL GEAR
      41400-HR3-W50   =$714.88
       
      FINAL CASE BRA CKET
      50350-HR3-A20  =$7.40
       
      FLANGE BOLT
      95701-08016-08  =$1.49
       
      R. SHAFT SET
      44250-HR3-WB1  =$240.64
       
      L. DRIVESHAFT
      44350-HR3-WB1  =$240.64
      This is all for the 2x4 - 4x4  lever that comes in stock on the ranchers. I would definitely recommend looking for parts for wheelers on marketplace,  or craigslist
       
      001
      NUT, ADJUSTING 
      41560-HP5-600
      $6.51
       
      002
      CABLE, FR. FINAL CLUTCH 
      41570-HR3-A21
      $6.56
       
      003
      SPRING, CLUTCH CABLE 
      41571-HP5-600
      $1.95
       
      004
      CLIP, CLUTCH CABLE 
      41573-HP5-600
      $3.23
       
      005
      GROMMET, CLUTCH CABLE 
      41716-HP5-600
      $3.12
       
      006
      LEVER, FR. FINAL CLUTCH 
      54030-HP5-600
      $8.91
       
      007
      PILLOW BALL, FR. FINAL CLUTCH 
      54031-HP5-601
      $10.87
       
      008
      BRACKET, FR. FINAL CLUTCH 
      54040-HP5-601 
      $11.19
       
      009
      SPRING, FR. FINAL CLUTCH 
      54041-HP5-600
      $1.86
       
      010
      GATE, FR. FINAL CLUTCH 
      54050-HR3-A20
      $4.55
       
      011
      GRIP, FR. FINAL CLUTCH 
      54321-HP5-600
      $8.95
       
      X2 012
      BOLT, FLANGE (6MM) 
      90111-162-000
       
      $2.54 
       
      013
      NUT, SELF-LOCK (6MM) 
      90343-ZE6-000
      $1.70
       
      014
      JOINT B, BRAKE ARM 
      95015-32001
      $0.82
       
      X3 015
      BOLT, FLANGE (6X12) 
      95701-06012-00
      $1.34
       
       
      Or Forman 520 w diff lock
       
      FINAL GEAR
      41400-HR4-A21  =$732.49
       
      PROPELLER SHAFT
      40400-HR4-A20  = $92.54
      And you definitely need the sure four locker for this
    • By fishhouse3
      FOR SALE: 2021 CFMOTO ZForce 800 Trail with many extras and full warranty until 2027. Only 625 miles and 50 hours of use.
      In great condition, has a clean title and one adult owner. Has had all scheduled regular maintenance and has not been abused. Only used about six times on weekend trips to Hatfield-McCoy trails in WV.
      Under full CFMOTO Care bumper-to-bumper extended warranty until 8/2027 (paid $1,600). Full service and tune up just completed with new clutch, drive shaft, belt, rollers, etc (paid $1500). Plus it comes with over $3,500 in upgrades and accessories! Way too many included items to list here (see last pics for full details).
      This machine is ready to go and needs nothing - just hop in and hit the trails!  I have over $20k invested in this machine. Priced VERY fair to sell quick at less than half that!!!
      $9,999 WITHOUT warranty -OR- $10,999 WITH full extended warranty until 8/2027.
      Located in Chesterfield, VA 23832. Message me for more pics and info!





    • By p5200
      I've been using Valvolene 10w 40 ATV oil but, it's like $8.00 a quart. Is that about the going rate? Or is there cheaper alternatives that would be suitable? Thanks
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