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While riding my Quadzilla XLC 500 I was cruising along about 60 mph then opened it up, but once I hit 70-75 mph it died on me so I rolled to a stop and it wouldn't start for about 20-30 seconds. I then noticed the Temp light occasionally flashes on but its so quick you wouldn't notice in the day so not sure how long its been happening. The engine has started pinging when I accelerate which can be caused by many things so I drained the fuel and replaced with hi octane, fitted a new spark plug, adjusted the little washer on the high jet in the carb twice to make it run more lean which made no difference. I tested the thermostat which opens at the correct temperature, I removed the radiator cap and started the engine and no bubbles were showing and the oil is on maximum and very clean as I have not long serviced it.
The last time I took it out I went 14 miles and the coolant in the bottle has dropped about 1/2".
I am now leaning towards a head gasket and have purchased a full gasket kit but was wondering if there's anything else it could be before taking the engine apart.
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this bike! did this guy sucker me or what.. ok, looks like this means something is bent that I do not see or one rod is longer vs the other?
how long do you think this would last before it ripped into the tire? this is the right side, left side tire clears no problem
I can not find them on www.kawasakipartshouse.com
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The saga of the fan continues.
The Pin attempt in the fan shaft failed. I then moved on to trying to weld the fan hub to the fan shaft. I took it for a run the weld broke. Now it was truly F'ed. To recap the dealer price, they want $400 + CND for a replacement fan assembly.
I searched all sorts of after market places and no one carried one. Ebay had some used ones but they were $120 USD + Conversion rate for something as old as what I have. I went to Amazon and eventually settled on this.
What I found... and was amazed... was that the fan mounted to the Suzuki fan assembly bracket. I was prepared to manufacture my own mount conversions... It also came with "Harpoon mounts" (nylon zip tie like things that go straight through the rad. Anyways it mounted to the original bracket. It fit perfectly. Cut the electrical plug off replaced it with the Suzuki... all good. Let the quad heat up, thermo coupler kicked in the fan circuit, polarity was right... all was good.... Fan is under the circuit fuse rating.
so I finally have a solid fan solution. $34 CND vs $400+ CND
By Gator man
Does any one know the proper adjustments for all the jets in the carb., I just replaced all the jets and I'm getting a lot of backfire also it seems like it isn't getting fuel or bugs down while idling and or riding any help would be great. Thanks
I was just given a mid 90's King Quad. I got her running today. I have so many questions. I'm Tony from Florence Montana. It runs excellent. I want to change fluids and have some fender work to do. Anyone here have some info on finding out exactly what year, what manual to get, etc? Thanks in Advance. Thank you all for this Forum!
By Cory Macleod
Hi looking for help. My 700 fuel pump won’t cycle when I turn key on also my digital dash is not displaying anything it does light up yellowish but nothing else. If I pour fuel in the intake it will start for second
By Resurgence Small Engine Inc.
This past spring, Jonathan worked on a 1991 QuadRunner 250 that came with the fuel pump removed. We didn't find good information about connecting it online, so we made a video.
Below is the link to watch Jonathan describe the connections on the Suzuki fuel pump. This applies to both the Quadrunner and King Quad ATV models.
Hope you find it informative!
Resurgence Small Engine Inc.
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