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colin james

1996-1998 Polaris Big Boss 6x6 Service Manual

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1996-1998 Polaris Big Boss 6x6 Service Manual


This is the factory service manual for the Polaris big boss and other ATVs for the years 1996/1997/1998. You can download sections that you need or just download them all for the complete manual


 

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      Hello, great forum here!
       
      I bought a non running 1998 Big Boss 500 6x6. The previous owners had done quite a bit of work to it. It has a new carburator, fuel pump, starter, adjusted the valves, new mid sprockets and chain. But they said it wouldn't run.
       
      When I got it home I did get it to run, though not very well. It doesn't want to idle and there is a very loud knocking. I didn't run it very long. Hopefully it's just the clutch knocking. It has 4000 miles on the odometer. I popped off the valve cover and the cam looks ok, (it's not flat!) I haven't measured it yet. I still need to check compression.
       
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      The rest of it is in fair condition, normal wear and tear for 4000 miles.
       
      Sorry I don't have any pictures of it other than the cracks.
       
      I should probably make sure the motor is good before I put money into the gearbox.
       
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