Quantcast
Jump to content

  • Join Today, It's Simple and FREE!

    As a member, you can post in our forums, upload your photos and videos, use and contribute to our downloads, create your own member page, add your ATV events, and even start your own ATV club to host your own club forum and gallery.  Registration is fast and you can even login with social network accounts to sync your profiles and content.

Jacob Dellinger

Pressure Testing a Polaris 250 Trailblazer

Recommended Posts

Pressure testing a Polaris 250 trailblazer with motion pro tester. Atv leaks down from 6 psi to  3 and hold there and I can’t kind a leak with water and dawn soap. . New to pressure testing a atv but have done 100s of saws etc. was going to order clutch puller and flywheel puller andCheck seals. Also notice that there is a clutch alignment tool, do I need this if i pull clutch? 

Share this post


Link to post
Share on other sites


Pressure testing a Polaris 250 trailblazer with motion pro tester. Atv leaks down from 6 psi to  3 and hold there and I can’t kind a leak with water and dawn soap. . New to pressure testing a atv but have done 100s of saws etc. was going to order clutch puller and flywheel puller andCheck seals. Also notice that there is a clutch alignment tool, do I need this if i pull clutch? 


You don't need a clutch alignment tool if you pull the clutch off. Just torque it to 40 ftlbs when you're putting it back on.

How much pressure should it hold for how long?

Share this post


Link to post
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.


  • Similar Topics

    • By ATVNetwork
      utvs It didn’t take long for Polaris to add a pair of seats to the Pro XP.
      The 2020 Polaris Pro XP 4 ups the ante in the battle for four-seater supremacy in the UTV wars. WIth 181 hp and a 125-inch wheelbase this thing is a beast. View the full article
    • By Christian Brindle
      I have a 2000 Polaris Sportsman 500. A year or so ago we got it running after replacing the kill switch. It ran great but after some use for a couple months it got a flat tire and for some reason we just forgot about it and it sat for some time. Before it sat i replaced the gas cap, fuel filter, fuel pump, petcock, battery, starter relay, oil and oil filter. I recently went to start it and it started so quickly and without choke or throttle but the ATV wouldn't move till about 1/4 throttle and it wasn't really a smooth ride until 1/2 throttle. it also would bog out randomly after you came to a stop and sounded like it was getting too much fuel. I cleaned the carb and adjusted the air/fuel screw to 1 3/4 turns out.  I also messed with the idle and the throttle cable adjuster up on the handlebars. It's safe to say it now runs worse than when i started working on it 2 days ago. It takes more effort to get started and bogs out idling after about 30 seconds. I tried adjusting the idle but every time i do it'll get to a sweet spot but after driving it down the driveway and back the idle will go up and down to the point where i can't put it in gear because the gears will grind. Any thoughts or ideas would be greatly appreciated. Thanks
    • By StolenATV
      Red Honda Pioneer 700 side x side and child’s Polaris outlaw 50cc both on black Echo ATV trailer stolen 12:30 pm Last Night 10/14/19 from S Garfield St and Mississippi, in Denver, CO seen going south from 1100 block. . I have reported this information to the police. Suspect Vehicle Black Power Ram Truck w/ NY plates
      The post Stolen Red 2017 Honda Pioneer 700-4 deluxe and Gray multi-colored 2019 50cc Polaris Outlaw appeared first on STOLEN 911.
      View the full article
    • By MarkinAR
      Passing thought here and thought I'd pitch it to the group for debate.  I'm working through a Kodiak which is basically a Big Bear in a heavier bike and the same as about anything Japanese made for 30 years as far as clutch function and design goes.  This Kodiak is odd though in that the centrifugal clutch slipped a bit with good clutch material remaining and the main clutch pack seems to slip a bit as well at high RPM but also still has good clutch material left.  Much like the Kawa race bikes from what I've read.  Do you think it's an option to add a thin washer to the pressure bolts to put a bit more pressure on the main clutch and force it to use a bit more of the clutch material before having to replace?  There's seriously like 50% of fiber left on the main clutch pack and it seems silly to replace it all before it's truly worn down.
    • By Flipper Tiffany Roper Jones
      All I have been through everything. Bought brand new.
      Throttle safety switch 
      Cam and rockers
      ECM
      Carborator
      Stator
      Fuel safety switch 
      Battery
      Everything every forum has spoken of I've bought sealed airbox completely tight unplugged black wire on trans. I have literally done everything in the book.Checked oil today full of gas anyone no anything what might b wrong. Next I'm taking head off and making sure valves seat any ideas.
  • Similar Tagged Content

  • Recently Browsing   0 members

    No registered users viewing this page.


×
×
  • Create New...