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By ray desocio
I posted earlier looking for a wiring diagram, but maybe someone can help me with the problem if they’ve had it before.
The quad Will start and idle ok, when I open the throttle it will rev all the way up until WOT and then it dies back down to idle, and if I keep the throttle wide open it will rev back up. It will do this over and over and over.
I replaced the carb, (twice), Rectifier, battery, and spark plug. The Stator ohmed out to the proper specs from dinli. The other issue i can see is I’m not getting 12v on the choke circuit. The lights don’t work either.
possible bad key switch? Maybe the new rectifier is bad? All the contacts on the key switch also ohm out properly
comprsssion is up to 125 psi and spark is there.
Reed valves look great.....
im at a loss. Any trouble shooting advice would be appreciated.
By Dwight Williams
Ok, so I bought this scream of a deal the other day - a 94 King Quad 300 for $40.00. It's been sitting outside with no carburetor on it for about a year. Its rusty, missing some parts, wiring is all cut up and spliced etc. No seat, no racks but the plastic is all there minus the headlight housing. Anyway, who can pass up a $40.00 quad right? I get it home and looked at the sight glass for oil level, it's about 1/2 oil and 1/2 water. I drain it, refill it and turn the motor by hand (recoil starter is missing) and it turns over just fine. I worked on the wiring for about an hour and got it to turn over with the electric starter and got enough of it sorted out to get a spark. Did a quick compression test, 70 lbs. Wet test bumped it up to 90. Ok, so rings and cylinder washed out with water for a year, not too surprised. I thought 'what the hell' and sprayed some starting fluid in it and it ran for about 2 seconds - enough to show it's got life. Since then the compression has gotten worse, I can't get enough pressure to activate the carb diaphragm, therefore no fuel pump either. The compression is now around 60.
Anyway, my question is....is it worth it to try to get this thing going? I tore the top end down today and the cam and one of the rockers is pretty worn. I figured a top end job would be about $100 or so, depending on the condition of the cylinder but I'll probably have to put a cam and rockers in it as well. Doing some research on ebay I figure I'll have to spend about $500-$700 to make the whole machine right again. Much less just to make it run and use as-is but I won't really like it until it's right. I don't mind doing the work, I actually enjoy it but I'm concerned about what all that water did to the rest of the internals, I can't really test it all out until I can make it run.
I know it's a basket case but I'm not into it much at all, even if I do the top end and find something else wrong I'm still not out much. I'm leaning toward ordering the top end parts and going from there unless you can convince me otherwise - any way to check the rest of the internals without tearing it down? I plan on flushing the oil cooler before I do another oil change, I've drained it twice now and it gets milky almost immediately just turning the starter - I suspect the oil cooler is polluted badly.
I'll get some pictures today if anyone want to see them.
A little bit of click bait there with the title because in the grand scheme of things, what the hell does a virus have to do with your ATV except maybe give you a little more time to ride if you are out of work or school!
In all seriousness, how's everyone doing? Here in lower NY, its getting a little crazy...
Schools are closed all week, might be longer as they issued every grade that didn't have one, a chromebook and google classroom (preparing for remote learning) Some stores are out of things like disinfecting wipes, sprays, rubbing alcohol, tylenol, toilet paper, pasta, and other basic necessities. (panic buying in full force) Many people (including myself) are working from home, no more travel for the next few weeks. Interesting times and I hope no one gets sick! Stay healthy!
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