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I am looking to see why my 2005 Grizzly 660 won't crank. I have set the valves but suspect a loose timing chain.
When working to remove the valve cover I found a "cap tensioner case" - parts #25 - #299 on Babbitts site.
The cover seems to bridge the valve cover and the cylinder head. What the hell is it and what surprises will I find if I remove it?
Uncharted territory for me.
I bought a "project" Grizzly 660, I think it has been a few people's project. The PO had it for a while and did not have time to work on it. He said the battery was good, but I don't know how he knew because the display was blank, no lights and won't crank or run.
I found a nest under the front cover, by the CVT inlet, a chewed thru wire and a few more without insulation. Rewired those from the connector (black 3 wire to the display) and replaced the fuse as suggested by a search from this site. That got the display working and power to other circuits.
I replaced the aftermarket start switch with a used OEM switch from eBay. Then it would crank a little, and started once for a few seconds.
I'm a small engine mechanic - mowers, snow blowers, etc. In my small engine work I have had a number of rider mowers that would crank about a half turn and then stop. The owners have suspected a bad battery and changed it with no improvement. Setting the valves to spec usually fixed this.
I set the valves on the Grizzly without solving the crank problem. I wonder if the timing chain could be off - slipped a tooth.
I don't know any way to check for this without pulling the head and looking at the timing marks on the cam gear.
Is there another way to check for proper timing?
By fede hanssen
I have just got a 1995 Bayou 220 from my brother. It is in decent condition ant it has not been used much, yet it has been sitting idle for a long time (4+ years).
The plan is to overhaul it and move it to a location where it will be used 4-6 times a year, so, beyond having the battery charged, the idea is to have it ready and in good condition. It will be stored in a steltered place while waiting to be used.
My questions would be: 1. What things should I carry out as basic overhaul tasks / 2. What are the typical aches, things to watch out for in this model/year.
I definitely plan on changing all the fluids, filters, battery, cleaning the carb, etc. but any specific recommendation from your experience will be of great help.
thanks in advance!
By Frank Angerano
So I finally finished a bike I’ve been working on for my daughter.
Ive been practicing the vinyl thing for a while and making the camo vinyl prints as well as applying them.
This was a bike I dug out of a garage, original owner.
Compleyey broke it down and did my thing to it. So I put a girls touch on it and my 12 yo will be sporting this.
Dont be afraid to say what you think.
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Let me know what you guys think. Just registered as a member here and thought I'd bring something to the table. I probably have around 50 or so ATV how-to videos on my channel. Please let me know what you think!
Yamaha Banshee Bottom End Assembly Vid Part 1 of 5 - YouTube
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What's the best way to fix this?...
Best idea so far is to clean it all up, sand the bottom side real good and find a piece of durable plastic I can shape and form to the bottom, and sand it as well. Then hold it all together somehow and epoxy the formed plastic to the bottom side. After curing, drill holes on both sides of the crack and thread wire through like shoelaces for support, pull tight and tie off.
Seems like I read about some kind of goop you could use in this situation but I forget what it was called. I believe it would take the place of the epoxy.
Right now I need advice on what kind of plastic to use and how to source it, as well as what kind of epoxy.
I'm all ears.
pick-up coil died, maybe reg. caused it to burn out? If any one has resistace values and color codes how to check reg. i sure would apreciate that info. My computer can,t download service manual
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