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just bought a 2000 polaris 325. was told i vould pull start and ride but needed new battery for electric start. so bought new bat and charged it but nothing. while spraying with a hose after a ride it all came on. neutral light cooling fan and then quit. checked those things in the black bag and power at both ends. starter will roll when i jump solenoid. power to the ignition switch jumped that but still nothing. maybe switch for headlight and starter? NEED HELP PLEASE.
By Steve Howard
Ran find shut down the quad next day would start and idle when you try to accelerate it would start popping through the carb got a rebuild kit soaked it in chem clean after break down for 12 hours on slow vibrate reassembled and adjusted per manual still the same thing any help would be really appreciated thanks and happy ridding
Let me start with I have about 30 years of ATC experience, but not much with stuff made after 1988. Some, but I'm mechanically inclined so it's all good. I"m rehabbing a 1997 Bayou 220 to send back into the wild and the mechanicals are now all good, just working on making the electrical system...electric. Right now, I have no power on the white wire as tested directly on the plug at the starter solenoid. I'm assuming that wire is supposed to be hot any time it's attached to a battery? The genius that had it before snipped a couple wires and inserted a fairly heavy push button for electric start bypassing the electrical system. I think i've corrected everything north of the solenoid but the white wire has me stumped. Is my assumption that this should always be hot with a hot battery correct? Does this indicate a broken circuit in the starter solenoid? Relay was also bad and wired incorrectly, but that's resolved and I can make the relay click bypassing the solenoid and connector, directly giving the white wire 12V. Thoughts?
I am looking to see why my 2005 Grizzly 660 won't crank. I have set the valves but suspect a loose timing chain.
When working to remove the valve cover I found a "cap tensioner case" - parts #25 - #299 on Babbitts site.
The cover seems to bridge the valve cover and the cylinder head. What the hell is it and what surprises will I find if I remove it?
Uncharted territory for me.
By Ed Zeppeli
So I fired up the quad the other day and let it idle for about 5-10 minutes and it ran great then died.
I go to check it. No lights on dash, nothing.
Check the main fuse and it's blown. Key's off/out. Put in another and it blows immediately.
Pull out the meter and see that on the non-load side of the fuse holder there's continuity to ground.
Check all obvious things. Wiring diagram. Connectors. Frayed wires. Bad grounds.
Battery measures ok at 12.8v.
I'm dreading taking off the front plastics but I suspect the regulator/rectifier. The wiring diagram shows the red wire (the suspect wire) goes to the ignition switch and the regulator/rectifier.
Anyone else experience something similar and/or have any troubleshooting tips that may save me the grief of removing the plastics?
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Parts are listed for many models, currently including:
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Resurgence Small Engine Inc.
Hello guys! New to the forum, and fairly new to ATVs. I've driven them, but never owned one. Now I do own one. Just picked it up today. It's a 1999 Yamaha Big Bear 350. It's been through some stuff. The guy I got it from told me the previous owner removed the front diff because he didn't want to replace the half shaft. So it's 2wd, even though it's supposed to be 4x4. Lovely. I can deal with that for now.
More importantly, I need to get it running. The carb needs to be rebuilt. The guy I got it from said he sprayed it all out and it still didn't work. I'm concerned he might have damaged it or not put all the parts back. I was looking at a replacement carb, and the OEM parts is $600. I'd rather not spend $600 if there are any other options. I have seen carbs on Amazon and eBay that are in the $40 - $100 range that say they fit. Anyone have experience with these? I'm going to get a rebuild kit for the current carb just to make sure that won't fix it.
Thats the first thing with it. Secondly, it was completely rewired. I need to find a original wiring diagram so I can put it back how it was, with a key and all. Currently it's wired with just a rocker switch. Any sources for a service manual that would include wiring diagrams?
Thirdly, is the Big Bear 350 a good atv? I picked it up for $700. It does start and run when you spray starting fluid into the air intake, so I am not concerned about the engine being bad. I plan to use it for the farm, running around and carrying things with it like minerals and feed and such. Not really for mudding and things like that. How good is the 99 350?
I am certain I will have more questions as I examine it more, but that's all for now. Thanks in advance for the assistance!
Just bought a Suzuki quad. No rear brakes. Believe cable is adjusted to the max.
It is a 1998 LT-4WD OR 4WDX Ser #JSAAK2A4W2100895. Is there any tricks to getting the rear hubs and shoes off that I should know before I start? Thanks Chuck
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