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By Dan Tressler
I have a 2018 Sportsman 570 SP Hunters Edition. I bought the quad new in August of 2018 and put around 20 miles on it with no issues. In early January of this year the quad was acting as if it had a bad battery even though it had been plugged into a tender. I checked the battery and it tested well so I took it to the dealership for warranty service. They had it for almost a month. They determined the quad had a bad EPS unit and swapped it out. Then they told me that the wire for the EPS needed to be updated as they could not program the new unit with the old wire. After the wire came in dealership told me they were still having troubles programming. After another week and a half they told me that they had consulted several times with engineers from Polaris and found a workaround and that the quad was ready for pickup. I contacted Polaris to inquire about the warranty being extended as it was in the shop for a month. They extended the 6 month factory warranty for an additional 3 months. I picked the quad up and the dealership said that the 2018 SP editions were known to have issue a with the EPS units but believed that they had fixed mine. I had it back for around a month and took it out a couple times for short rides and everything seemed fine. I parked it again for a few days and when I went to start it same issues (acting like the battery is no good and won’t start, when I jump start no power steering). Took it back to dealership and waiting to hear what the diagnosis is this time as well as their plan to fix this permanently. Just wondering if anyone else has had issues similar to mine or can give me some advice. Thanks in advance!
recently picked up some project bikes off CL for cheap. got a honda fourtrax (the ancient 4x4 kind with the straight axle in the front as well as the rear and a back-up kick-start) plastics are crap, but my goal is to get running like a champ and patch the plastics up and sell to one of my many friends that want a reliable 4x4 for dirt cheap and doesnt care what it looks like.
so the former owner says it needs carb rebuilt, but its sat for 3+ years since so who knows. things I see: carb is missing (he gave me a box of parts along with the bike), engine turns over and feels good with kick-start, brakes need work, battery missing (That always puts me off, cause then I know most likely someone's been tampering with the electrical.
By ray desocio
I posted earlier looking for a wiring diagram, but maybe someone can help me with the problem if they’ve had it before.
The quad Will start and idle ok, when I open the throttle it will rev all the way up until WOT and then it dies back down to idle, and if I keep the throttle wide open it will rev back up. It will do this over and over and over.
I replaced the carb, (twice), Rectifier, battery, and spark plug. The Stator ohmed out to the proper specs from dinli. The other issue i can see is I’m not getting 12v on the choke circuit. The lights don’t work either.
possible bad key switch? Maybe the new rectifier is bad? All the contacts on the key switch also ohm out properly
comprsssion is up to 125 psi and spark is there.
Reed valves look great.....
im at a loss. Any trouble shooting advice would be appreciated.
By matthew smith
I have a honda recon 250 that i just bought. the compression is around 90 needs to be rebuilt. im getting into rebuilding it took apart the top end no problem except for the cylinder walls. as shown in the pictures. the way the piston sits in the cylinder is if you were sitting on the wheeler the skirt on the piston is left to right. so the wrist pin is front to back. which is where the two marks are in the cylinder. so that means the connecting rod is making the piston slap the cylinder on the wrist pin side which seems like a weird way for the cylinder to be moving. not natural. now the connecting rod has slight play left to right but not up and down. ive talked to a few people they say it might be the roller bearings in the connecting rod where it meets the crankshaft. but the play it has is not that much. im just looking for some more input before i start splitting the case.
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By Justice Owens
Hey guys, any ideas would be greatly appreciated on this.
So it started a few months ago, riding with some buddies and my 400ex all of a sudden lost power. Wouldn't fire, wouldn't sputter. Towed it home, and then it fired right up. It continued this pattern for a week or two, ran perfectly for varying amounts of time, suddenly died, and would start right back up if I waited 20 mins or so.
Now we get to the next phase... I was dinking with it one day, I think I pulled the carb off and cleaned it out, (not really dirty but just to be sure) and I was trying different fuel screw adjustments. At any rate, I didn't notice much change, except obviously running a little poorer when I had the fuel screw in the wrong place. I took it on a quick ride around the block, and it was just fine. Ran awesome, had lots of power, etc. Then went around the block again and it died on me this time right as I revved it. Ever since then I haven't been able to get it to start.
Now when I turn it over, it sputters, fires a touch, but won't start. Ever. I replaced the plug, CDI, and coil, with no change. I do know that it has spark, but I don't know for certain that its big enough. After replacing these with no change I popped the carb off and tried firing it up spraying some either right into the intake. Upon doing so, it revved right up, but obviously there was no carb so it didn't stay running for long. While spraying the ether it seemed to run just like other engines I've tried spraying ether into no popping or backfiring etc. When it fired right up on the ether, I figured I must have a carb issue, so I just bought a whole new carb instead of taking the old one apart for the 800th time. When I put it in, there was no change whatsoever. Still turns over and sputters, but won't fire up.
I am completely befused, and any input would be graciously accepted. If you read through all that your a trooper, so thanks very much :)
I was riding my 400ex one day and when i shut it off to put it in the garage i tried to start it put again to drive it into the garge and it wouldnt start.I put a compression tester on it and its like 30 psi with out throttle and 0 psi WITH THROTTLE.
when i put my finger over the hole it fell likes its pulling my finger in more then its pushing it out
Has good spark.When i took it into the shop the said it had 1oz of oil in it and a tiny pit of metal shaving(TINY BIT LIKE 30 flakes)
When i try to pull start (push start/roll start) it made a not normal sound and wouldnt stay running.
If my bottom end is blow why would it still turn over fine,
Are my valves siezed or not working properly
or is my timing off causeing valves to not open in correct order with fire
PLEASE HELP all help is appreciated
By Coral Breding
I loosened the allen bolts on the carrier and when I went to put my driver in the alot to pull back and tighten the chain, I noticed the holes were facing the front of the bike. I tried to slide a driver in and tighten the chain but the thing would not budge. I nearly ripped the tip off the driver in the slot. Any suggestions?
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