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I have a 2004 Polaris Trail Boss 330 and I want to eventually fix it up if possible, but the thing is the transmission or Gearbox that allows you to shift into forward and reverse and such isn't connect to the engine at all, it isn't even bolted into the frame. Anyways the Secondary Driven clutch is missing. The ignition was busted so I switched it out and tried to hook up power to it and the lights wouldn't light up and it wouldn't try to let me start it with the electric starter.
So I bridged the connectors on the starter solenoid and it cranks the motor. I was wondering if anyone knew why the dash lights don't work or any of the buttons. I did find a cable disconnected I have a picture of maybe someone can tell me what it's supposed to be connected to. It has 3 wires going to the connect Green Purple Red. I'll enclose a picture of it and where it is connected on the wiring harness.
Unfortunately this weekend we waived goodbye to the 99 400ex. Ported and polished head, DMC Alien exhaust with dual header, an absolute unit that would run 70 on the top end. Fortunately though the 400ex left in exchange for a fairly cherry 98 Honda 300..the holy grail of reliability in a mud and water toy. Previous owner added the snorkels and it was a decent job. Put some 25" swamp witches on it, now it just needs 1" spacers, 2" bracket lift, couple of pinion seals and a pound or two of dielectric grease. Hate to let the 400ex go as it was a gem, but it's hard to pass on a cherry 300. These things are just so dang reliable and easy to work on.
View File ETON Multiple Models ATV Service Manuals
Shop manuals from various ETON ATV models. Includes the following service manuals:
ETON 2004 VIPER 50-90R & RXL50-70-90
ETON 2009 VIPER & YUKON YXL-CXL-RXL150cc
ETON 2011 VIPER SILVER 90R
ETON 2009 VIPER SILVER 70
ETON 2009 VECTOR VXL250
ETON 2000 SIERRA DXL90
ETON 2000 LIGHTING 50 & THUNDER 90
ETON 2005 VIPER & RX4 4-CYCLE
Submitter northernmi Submitted 01/27/2020 Category Other ATV
By Bruce Sawyer
1987 YFM350FWTB 350 4x4 Big Bear when going uphill will sometimes act like the clutch realeases then re-engauge all at once.
Seems to maybe be little more often if the engine is at about 1/2 throttle instead of at lower rpms.
I have the Factory Service manual and checked the external clutch adjustment screw as ok and the H/L/reverse shifter lever linkage as adjusted correctly. It appears to be maybe a internal (inside the case) clutch issue or ??
This is the type Big Bear that has the manual shift lever on the left front fender and has the manual foot shifter lever with 5 speeds forward.
Can someone tell me how the primary and secondary clutch operates?
I assume one is mechanical and one is centrifugal. (what I'm asking is one clutch for the higher rpms and one for the lower rpms or ???. (the clutch appears to only momentarily release at the higher rpms is why I ask. The cycle has about 3000 miles of low speed through the brush hunting and has been well maintained, oil changed, etc and no deep water or mud useage.
Anyone been into a similar issue with the big Bear ATV????
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