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Disconnected the plow yesterday on my 2004 Yamaha Grizzly 660 and am getting ready to do some riding yesterday and the battery went weak, Starter cranked a few times but week. Put my trickle charger on that I bought and went to the garage today to start it up, but the starter is just spinning and not engaging. The solenoid is clicking. The pull start sucks and is hard to pull (never use it and need to look into that). Quick video of the starter spinning. Could it be the starter or the starter clutch one-way bearing? I guess I need to take the cover off to see what's going on.
2004 Yamaha Grizzly 660 Starter Spinning.mp4
got 7 atvs off CL recently for a good price. one of which is a yamaha warrior. anyone know where the vin is printed on this bike? Haha good place to start as I do not know year or size yet. The former owner says needs exhaust ans and clutch work. he said it ran fine until the clutch cable broke and then I couldn't get the new cable adjusted right and it would grind gears. things I see: clutch cable locked up again, no brakes, carb leaking (green with algae around the bowl and has gelled gas stalagtights on it), aftermarket exhaust melted the airbox so I need something different and a new air box. I would like the use the current exhaust if I can but I have a feeling its a redneck fix as it looks like there is an ace bandage holding it to the exhaust pipe (its an aftermarket slip-on exhaust), so I'm not sure about that- lets get the bike running first. also, battery (looks brand new, what a shame) is dead, 0 volts. Otherwise, bike looks to have not been wrecked, and plastics are ok (it sat outside under a 'tarp' for 3+ years since it was run last). any tips and advise on where to start first would be awesome as this is my first clutched bike (manual).
the clutch is my main concern- I've never rode a clutched bike so I dont even know what its supposed to feel like. lol I'm spoiled on my automatic polaris
By Lance Workman
Guys, had a worn smokey recon 250 to the point it it was fouling plugs. Well pulled the jug looked great and believe my culprit was valve seals. They could not even hold the valve in place. So honed the cylinder for good measure and installed new rings while it was apart. Also lapped valves while it was apart due to little corrosion on the intake valve face, went on and did exhuast while it was apart also. Reinstalled everything, adjusted valves, I cant remember how far out they was but they where out a bit. Well long story short it started up, ran great for about 20 minutes and then randomly died while accelerating. Compression is 60 psi at best.... double checked valve lash and it was way out?? Adjusted it, but you can tell its not right. Still no start, and with rockers arms removed still not compression......? Which making believe ring issue? But why is valve lash all over the place?! Is there an easy way to check cam to crank timing to make sure it hasn't jump time? Thanks!
By ray desocio
I posted earlier looking for a wiring diagram, but maybe someone can help me with the problem if they’ve had it before.
The quad Will start and idle ok, when I open the throttle it will rev all the way up until WOT and then it dies back down to idle, and if I keep the throttle wide open it will rev back up. It will do this over and over and over.
I replaced the carb, (twice), Rectifier, battery, and spark plug. The Stator ohmed out to the proper specs from dinli. The other issue i can see is I’m not getting 12v on the choke circuit. The lights don’t work either.
possible bad key switch? Maybe the new rectifier is bad? All the contacts on the key switch also ohm out properly
comprsssion is up to 125 psi and spark is there.
Reed valves look great.....
im at a loss. Any trouble shooting advice would be appreciated.
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