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I am looking to see why my 2005 Grizzly 660 won't crank. I have set the valves but suspect a loose timing chain.
When working to remove the valve cover I found a "cap tensioner case" - parts #25 - #299 on Babbitts site.
The cover seems to bridge the valve cover and the cylinder head. What the hell is it and what surprises will I find if I remove it?
Uncharted territory for me.
By Resurgence Small Engine Inc.
Recently, Jonathan has been repairing & reassembling a client's 1983 Big Red Honda ATC200E. In this video, he gives an overview of how he approached diagnosing the ATC and creating a plan for the project.
Figured I'd share the wealth with my over 35GB library of shop manuals. Enjoy, and everyone have a very Merry Christmas!
2005-2009 Honda TRX400EX/400X
2000-2003 Honda Rancher TRX350 TM TE FE FM
2000-2003 TRX350 TM TE FE FM service.pdf
2005-2006 Honda Foreman TRX500 FE FM TM
Honda TRX500FE FM TM Foreman.pdf
1988-1994 Honda TRX300 Fourtrax, 88, 90-94 TRX300FW Fourtrax 4x4
1995-2000 Honda TRX300 Fourtrax TRX300FW Fourtrax 4x4
1985-1986 Honda TRX125 Fourtrax 125
1995-2003 Honda Foreman TRX400FW Fourtrax
HondaTrx_400fw_Foreman Service Manual 95-03.pdf
2003 Honda Rincon TRX650FA
1997-2004 Honda TRX250TE/TM Fourtrax Recon
Thats a good starter kit...post up your requests in this thread, I have tons more...Hope this helps.
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Let me know what you guys think. Just registered as a member here and thought I'd bring something to the table. I probably have around 50 or so ATV how-to videos on my channel. Please let me know what you think!
Yamaha Banshee Bottom End Assembly Vid Part 1 of 5 - YouTube
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Yamaha Blaster Bottom End Engine Assembly - YouTube
What's the best way to fix this?...
Best idea so far is to clean it all up, sand the bottom side real good and find a piece of durable plastic I can shape and form to the bottom, and sand it as well. Then hold it all together somehow and epoxy the formed plastic to the bottom side. After curing, drill holes on both sides of the crack and thread wire through like shoelaces for support, pull tight and tie off.
Seems like I read about some kind of goop you could use in this situation but I forget what it was called. I believe it would take the place of the epoxy.
Right now I need advice on what kind of plastic to use and how to source it, as well as what kind of epoxy.
I'm all ears.
:confused:need a repair manual or help in what to look for thank you Bill
for you muddober to make clear to you the neutral light and the gear light
do not light up win shifting fuses are good Iuse my CAt for hunting im dissable the atv is my leag s thank you
I recently picked up a king quad 700 that doesn't run in the hopes of getting it running by spring. It had been previously taken apart some and a few pieces are missing in the engine, but the frame is complete and in good condition. The motor will need a piston, rings, cylinder, cams, and a few misc parts that are missing. Also the cases will need to be split to remove the pieces of piston that are in the crankcase. The piston blew up at high rpm and did a number on the cylinder so I'm trying to find out if it would be worth rebuilding this motor it buying another engine to swap in. There may be more damage to this engine that I can see so I was wondering how bad the insides of it could be considering it destroyed the piston. I have found a motor for 1200 plus 200 shipping, the only problem is I don't have that much now and I would have to save up a while before being able to afford it. Any suggestions appreciated.
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