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2000-2005 Yamaha Big Bear Kodiak YFM 400 Service Manual

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2000-2005 Yamaha Big Bear Kodiak YFM 400 Service  Repair Manual

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  • Similar Tagged Content

    • By Dave Ayoub
      Ok i am not quick to jump on a forum and post a question without doing my own part and trying to research and solve the problem myself but I cannot find any definitive information anywhere about my problem. I have a Big Bear 350 that I picked up very cheap which had been sitting in a field for years. I am not new to building wheelers but this one has me beat. After rebuilding top end and replacing the carb it fires right up. The vin has some number worn off from being next to the shifter but from the parts in the clutch i assume it is early since 87 parts seem to be the only ones that match. Thats when the plot thickened. 
      Reverse works fine but when in the forward gears it would not go past 1st and was hard to get into neutral. ie. a it took a million clicks up to thump into 1 and as many down to find neutral. still never getting past 1st. within minutes i could hear metal screeching and whirling around in the clutch side of the motor. I took the cover off to find that 3 out of the 4 springs on the centrifugal clutch had broken and were shredded. Also the black mechanism that the pawl on shift shaft grabs moves was loose so it wasnt always grab to change the gear on the transmission. I tightened that mech, and replaced the springs assuming it would solve the problem since the gears were not actually changing from the lever and the carrier should obviously not only have 1 spring left. 
      After putting everything back together it did go into 1st fairly easy but then i again couldnt get it back to N without a million clicks down and couldnt get it to go past 1st. I did one time get it into a higher gear who knows what one but i gained some speed and dropped rpm.
      If i jack both the front and the back wheels off the ground and run the motor it becomes much easier to shift and i can get it to run through the gears pretty well. Usually going into N without a huge fight. not perfect but it does hit neutral and roar while spinning the wheels instead of gain rpm and with the power. 
      I have tried every possible position on the clutch adjustment screw without any noticeable result. I think this could potentially be where my problem lies at this point.
      does anyone know if the case is supposed to be threaded? because mine is not. obviously it seems as though it should be since every other bike ive touched has been. i even took the cover off my quadrunner to make sure it wasnt crazy.
      when the screw is adjusted and the jam nut tightened the screw will just slide back out since there is no threading in the case. accomplishing nothing. 
       
      Does anyone have any insight on any of this? Are my plates stuck, Centrif clutch worn out, case stripped or something else crazy im over looking? 
       


    • By J Printz
      i have a 2004 Yamaha Kodiak 450 and it is losing oil but does not smoke what is it
    • By ATVNetwork
      Introducing the 2020 Yamaha XT-R editions of ATV and Side-by-Side vehicles featuring exclusive XT-R features like a factory-installed Warn Winch, advanced suspension, special-edition paint and color-matched wheels with extreme terrain tires, all Assembled in the USA for unmatched Proven Off-Road capability, comfort, and confidence. 
      YXZ1000R SS XT-R: https://yamaha.us/yYXZXTR 
      Wolverine X2 XT-R: https://yamaha.us/yX2RSXTR
      Wolverine X4 XT-R: https://yamaha.us/yX4XTR
      Grizzly EPS XT-R: https://yamaha.us/yGrizXTR
       
       
    • By ATVNetwork
      Introducing the 2020 Yamaha XT-R editions of ATV and Side-by-Side vehicles featuring exclusive XT-R features like a factory-installed Warn Winch, advanced suspension, special-edition paint and color-matched wheels with extreme terrain tires, all Assembled in the USA for unmatched Proven Off-Road capability, comfort, and confidence. 
      YXZ1000R SS XT-R: https://yamaha.us/yYXZXTR 
      Wolverine X2 XT-R: https://yamaha.us/yX2RSXTR
      Wolverine X4 XT-R: https://yamaha.us/yX4XTR
      Grizzly EPS XT-R: https://yamaha.us/yGrizXTR
       
       

      View full post
    • By mrfartsalot
      i have a 1986 yamaha moto 4 200 and was wondering if i could put a 350 or 300 jug and piston on it to bump up the cc?



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