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2004 Polaris Sportsman 600/700 Service Manual

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2004 Polaris Sportsman 600/700 Service Manual

PN 9918803

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James Hosegood

  

Waiting on the download but found what i needed quickly . 

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Ali Baba

   1 of 1 member found this review helpful 1 / 1 member

Merry Christmas to all and have a great new year

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  • Similar Tagged Content

    • By Chase Cook
      Hi I just got an Polaris sportsman 500 4x4 ATV the other day. I got it real cheap but I started to go into it because it didn't have compression so I bought a new piston and ring kit for it and installed it, but now when I try to start it all it does is shoot fire out the exhaust or the intake of the carburetor. And a timing is top dead center.;I think I can't really tell another way if it is or not. when I put it together I made sure to piston was on top and the cam lobes where facing down where are the cam sprocket is facing up. It has gas and spark. It did start a couple minutes ago but it didn't stay running and now it won't start. Do you think the valve need to be adjusted more to close better?I'm fixing to try that out and if that don't work what is the problem? Also I made sure everything was together good and right and change the oil and changed out the radiator fluid.
    • By GatorHunter
      Clymer ATV Manual - Polaris ATVs
      You can also find ATV Manuals on Amazon.
      Here is my list, some I have had, some I got online
      I have put all Manuals on my dedicated server, so the links won't go dead. Most the manuals listed below are on the server and there may be some on the server that's not on the list. Scroll to the bottom of this post to get the link.
      If you need a Manual that's not on the list, leave a reply, I will try to locate it, if I can't, I'm sure another member would share if they have it.
      If you have manuals that are not in the list and you would like to share them, leave a reply, with a link to your manuals and I will add them to my post so they are all in one spot.
      Thank you, and enjoy
      GH
      1985 thru 1995 Polaris Service Manual
      Below is the list of machines this Manual covers
      1985 Scrambler
      1985 Trail Boss
      1986 Scrambler
      1986 Trail Boss
      1987 Trail Boss
      1987 Trail Boss 4X4
      1987 Cyclone
      1988 Trail Boss 2X4
      1988 Trail Boss 4X4
      1988 Trail Boss 250 R/ES
      1989 Trail Boss
      1989 Trail Boss 2X4
      1989 Trail Boss 4X4
      1989 Big Boss 4X6
      1990 Trail Blazer
      1990 Trail Boss 250
      1990 Trail Boss 2X4
      1990 Trail Boss 2X4 350L
      1990 Trail Boss 4X4
      1990 Trail Boss 4X4 350L
      1990 Big Boss 4X6
      1991 Trail Blazer
      1991 Trail Boss 250
      1991 Trail Boss 2X4
      1991 Trail Boss 2X4 350L
      1991 Trail Boss 4X4
      1991 Trail Boss 4X4 350L
      1991 Big Boss 4X6
      1991 Big Boss 6X6
      1992 Trail Blazer
      1992 Trail Boss 250
      1992 Trail Boss 2X4
      1992 Trail Boss 2X4 350L
      1992 Trail Boss 4X4
      1992 Trail Boss 4X4 350L
      1992 Big Boss 4X6
      1992 Big Boss 6X6
      1993 250 2X4
      1993 350 2X4
      1993 250 4X4
      1993 350 4X4
      1993 250 6X6
      1993 350 6X6
      1993 Trail Boss
      1993 Trail Blazer
      1993 Sportsman
      1994 300 2X4
      1994 400 2X4
      1994 300 4X4
      1994 400 4X4
      1994 300 6X6
      1994 400 6X6
      1994 Trail Boss 2W
      1994 Trail Blazer 2W
      1994 Sportsman 4X4
      1994 Sport
      1995 300 2X4
      1995 400 2X4
      1995 300 4X4
      1995 400 6X6
      1995 Trail Boss
      1995 Trail Blazer
      1995 Sportsman 4X4
      1995 Sport
      1995 Xplorer 4X4
      1995 Scrambler
      1995 Magnum 2x4
      1995 Madnum 4X4
      1996 thru 1998 Polaris Service Manual
      Below is the list of machines this Manual covers
      1996 Trail Blazer
      1996 Trail Boss
      1996 Xplorer 300
      1996 Xpress 300
      1996 Xplorer 400
      1996 Xpress 400
      1996 Sport
      1996 Scrambler 4X4
      1996 Sportsman 4X4
      1996 Sportsman 500
      1996 400 6X6
      1996 Magnum 2X4
      1996 Magnum 4X4
      1996 Magnum 6X6
      1997 Trail Blazer
      1997 Trail Boss
      1997 Xplorer 300
      1997 Xpress 300
      1997 Xplorer 400
      1997 Xpress 400
      1997 Xplorer 500
      1997 Sport 400
      1997 Scrambler 4X4
      1997 Scrambler 500
      1997 Sportsman 4X4
      1997 Sportsman 500
      1997 400 6X6
      1997 Magnum 2X4
      1997 Magnum 4X4
      1997 Magnum 6X6
      1998 Trail Blazer
      1998 Trail Boss
      1998 Xplorer 300
      1998 Xpress 300
      1998 Sport 400
      1998 Scrambler 400
      1998 Scrambler 500
      1998 Xplorer 400
      1998 Magnum 2X4
      1998 Magnum 4X4
      1998 Sportsman 500
      1998 Big Boss 500 6X6
      1996 thru 2003 Sportsman 400 and 500, Xplorer 500 4X4 Service Manual
      Below is the list of machines this Manual covers
      1996 Sportsman 400
      1996 Sportsman 500
      1996 Xplorer 500 4X4
      1997 Sportsman 400
      1997 Sportsman 500
      1997 Xplorer 500 4X4
      1998 Sportsman 400
      1998 Sportsman 500
      1998 Xplorer 500 4X4
      1999 Sportsman 400
      1999 Sportsman 500
      1999 Xplorer 500 4X4
      2000 Sportsman 400
      2000 Sportsman 500
      2000 Xplorer 500 4X4
      2001 Sportsman 400
      2001 Sportsman 500
      2001 Xplorer 500 4X4
      2002 Sportsman 400
      2002 Sportsman 500
      2002 Xplorer 500 4X4
      2003 Sportsman 400
      2003 Sportsman 500
      2003 Xplorer 500 4X4
      2001 Sportsman 90 Service Manual
      2001 Scrambler 50 and 90 Service Manual
      2001 Sportsman 500 DUSE Parts Manual rev.2
      A01CH50AD
      2001 Sportsman 500 HO Parts Manual rev.3
      A01CH50AA
      A01CH50AB
      A01CH50AE
      A01CH50AK
      2001 Sportsman 500 DUSE HO Parts Manual rev.3
      A01CH50AF
      2001 Sportsman 500 RSE HO Parts Manual rev.3
      A01CH50AJ
      2001 Worker 500 Parts Manual rev.3
      A01CH50EB
      2002 Sportsman 6X6 Parts Manual rev. 1
      A02CL50AA
      2002 Big Boss 6X6 INTL Parts Manual rev.1
      A02CL50DA
      2002 Sportsman 500 HO Parts Manual rev.4
      A02CH50AA
      A02CH50AB
      A02CH50AE
      A02CH50AK
      2002 Sportsman 500 RSE Parts Manual rev.4
      A02CH50AC
      2002 Sportsman 500 DUSE Parts Manual rev.4
      A02CH50AD
      2002 Sportsman X Parts Manual rev.4
      A02CH50AJ
      2002 Sportsman 500 HO Freedom Parts Manual rev.4
      A02CH50AL
      2002 Sportsman 500 PSE HO Parts Manual rev.4
      A02CH50AM
      2002 Sportsman 500 Parts Manual rev.4
      A02CH50AN
      2002 Desert Sportsman 500 Parts Manual rev.4
      A02CH50FA
      2002 Worker 500 Parts Manual rev.4
      A02CH50AAEB
      2002 Sportsman 700 Parts Manual rev.2
      A02CH68AA
      A02CH68AB
      A02CH68AC
      A02CH68CA
      A02CH68CB
      2002 Sportsman 700 Service Manual
      2003 Sportsman 6X6 Owners Manual
      2003 Sportsman 6X6 Parts Manual rev.1
      A03CL50AA
      2003 Sportsman 6X6 Service Manual
      2003 Sportsman 400 and 500 HO Service Manual
      2003 Sportsman 400 Parts Manual
      A03CH42AA
      A03CH42AB
      A03CH42AC
      2003 Sportsman 500 HO Parts Manual
      A03CH50AA
      A03CH50AA
      A03CH50AA
      A03CH50AA
      A03CH50AA
      A03CH50AA
      2003 Sportsman 600 and 700 Owners Manual
      2003 Sportsman 600 and 700 Service Manual
      2003 Sportsman 700 Parts Manual rev.4
      2003 Predator Parts Manual rev. 1
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      A03GJ50AB
      2003 Trail Boss 330 Service Manual
      2004 Sportsman 6X6 Parts Manual
      A04CL50AA
      2004 Sportsman 6X6 Owners Manual
      2004 Sportsman 6X6 Service Manual
      2004 Sportsman 400,500,600 and 700 Owners manual
      2004 Sportsman 400 Parts Manual rev.1
      A04CH42AA
      A04CH42AE
      A04CH42AG
      2004 Sportsman 400 Parts Manual rev.1
      A04CH42AQ
      A04CH42AT
      A04CH42AV
      A04CH42AS
      A04CH42AR
      2004 Sportsman 500 Parts Manual rev.1
      A04CH50AA
      A04CH50AC
      A04CH50AE
      A04CH50AG
      2004 Sportsman 500 Parts Manual rev.1
      A04CH50AO
      A04CH50AQ
      A04CH50AR
      A04CH50AS
      A04CH50AT
      A04CH50AV
      A04CH50AW
      2004 Sportsman 600 Parts Manual rev.2
      A04CH59AF
      A04CH59AH
      A04CH59AJ
      A04CH59AT
      A04CH59AV
      2004 Sportsman 600 Parts Manual rev.1
      A04CH59AK
      A04CH59AL
      A04CH59AN
      A04CH59AW
      2004 Sportsman 600 and 700 Service Manual
      2004 Sportsman 700 Parts Manual rev.2
      A04CH68AC
      A04CH68AF
      A04CH68AH
      A04CH68AJ
      A04CH68AT
      A04CH68AV
      2004 Sportsman 700 Parts Manual
      A04CH68AK
      A04CH68AL
      A04CH68AN
      A04CH68AO
      2004 Sportsman 700 MV Parts Manual
      A04CH68MB
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      2004 Ranger 4X4 Parts Manual
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      2004 Ranger 6X6 Parts Manual
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      2005 Sportsman 6X6 Parts Manual
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      2005 Sportsman 6X6 Owners Manual
      2005 Sportsman 6X6 Service Manual
      2005 Sportsman 400,500.600 and 700 Owners Manual
      2005 Sportsman 400 Parts Manual
      A05MH42AB
      A05MH42AG
      A05MH42AH
      2005 Sportsman 400 and 500 Service Manual
      2005 Sportsman 500 HO/INT'L Parts Manual
      A05MH50AB
      A05MH50AC
      A05MH50AG
      A05MH50AH
      A05MH50FB
      2005 Sportsman 600 Parts Manual
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      A05MH59AN
      2005 Sportsman 700 Parts Manual
      A05MH68AK
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      2005 Sportsman 700 EFI Parts Manual
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      A05MH68AS
      A05MH68AU
      A05MH68AW
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      2005 Sportsman 800 EFI Parts Manual
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      A05MH76AU
      A05MH76AW
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      A05MH68AP
      2005 Sportsman MV7 Service Manual
      2006 Outlaw 500 Service Manual
      2007 Sportsman 6X6 Service Manual
      2007 Sportsman 450 Service Manual
      2007 Sportsman 500 EFI Service Manual
      2007 Sportsman 500 X2 EFI Service Manual
      2007 Sportsman 700 Service Manual
      2007 Sportsman 800 Service Manual
      2007 Sportsman 800 EFI Service Manual
      2007 Sportsman 700 MV Parts Manual
      A07MH68MA
      2007 Sportsman 700 MV Service Manual
      2007 Outlaw 500 Service Manual
      2007 Ranger 700 EFI 6X6 Parts Manual
      R07RF68AD
      R07RF68AF
      2007 Ranger XP 4X4 Service Manual
      2007 Ranger XP 6X6 Service Manual
      2008 Sportsman 500 Service Manual
      2008 Sportsman 500 EFI Service Manual
      2008 Sportsman X2 500 EFI Service Manual
      2008 Sportsman Touring 500 EFI Service Manual
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      2008 Ranger 6X6 700 EFI Parts Manual
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      2009 Sportsman 90 Service Manual
      2009 Sportsman 300 Service Manual
      2009 Sportsman 400 HO Service Manual
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      2009 Sportsman 500 EFI Service Manual
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      2500lb Polaris Winch Install Instructions and Parts List
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      Polaris Special Tools - ATV,Snowmobile,Watercraft
      Download Manuals HERE
       
      Some ATV manuals available in the downloads section at https://www.quadcrazy.com/files/
      Find them on on:
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    • By Brian Sosebee

      I just rebuilt my 03 sportsman 400. Put everything back together added oil per the manual. Pinched off the oil tank vent line 2" away ran for 45 seconds then cut it off. Check oil level and it was still way high so I wasn't confident that it primed so I did it again. Checked again and it's the same. Remove the oil filter and it is dry. I did the procedure again and the same results.

      I'm worried to keep trying this as the only oil in the engine is what I used to lubricate the parts when reassembling the piston. The crankcase was drained as well.
      I Removed the oil tank and checked all the lines for obstructions and the screen filter and the vent hose and everything is clear. I even pulled a small vacuum on the oil tank while it was pulled off to make sure there were no leaks. The dipstick cap was on tight so I'm not sure why this thing is not priming.

      Anyone have any suggestions. I thought about pre-priming the oil lines from the oil tank to the crankcase to hopefully help the system prime. I'd like to be able to add some oil to the crankcase to so I wouldn't feel so bad about running the engine for another 60 seconds without oil. I dropped just a little bit of oil in the spark plug hole to help condition the sleeve right now.

      What do I do? Anyone had or heard of an oil pump failure on these. Btw oil pump is working fine before I did the top-end rebuild and the oil pump was not touched.

      Please help!!! Thanks all for any and all help.
    • By Ttedd01
      I bought a 1993 polaris 350 4×4. 2 stroke. Don't know if its a sportsman or trail blazer or trail boss. Can someone enlighten me please

    • By jay rear
      Hi im new to the site. I have a 99 sportsman 500. I has been sitting for about a year now. I bought a new battery for it the other day and now i dont have any power to anything but the winch. Any help would be great. I already cut the pouch and checked voltage on both sides of the circuit breaker. 



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