colin james

I have had fun with them

The service manual for the sportsman 335/500 4x4 is in the downloads section. I just uploaded them hope they help.

I uploaded the 2001 service manual.  Send me a pm and i will send you a copy

Intake valve .003" (.07mm)

Exhaust valve is the same per the factory  service manual 

I have a manuals for 2005 sportsman 500 and 04 scrambler 500 pm me if interested 

Need some more information. Does it have spark?. Is it getting gas? Do you hearthe fuel pump run when you first turn the key on without trying to start it. 

Need some more information. Does it have spark?. Is it getting gas? Do you hearthe fuel pump run when you first turn the key on without trying to start it. 

4wd will only work in reverse if the override  is pushed . Is  normal operation for most of the polaris 4 wheelers

Should not be hard engagement of the clutch. What rpm's does the vehicle start to move. Also how many miles or hrs do you have on the machine and has the belt and  clutches been inspected. Sticking weights on the primary clutch and or bad one way bearing can cause a hard engagement .

The service manual is available in the download section of the site. It will have the steps for tests you need.

Your welcome

I believeit covers sp

I use one like Ajmboy posted a picture of its the craftsman professional one. I got it cheap when they shut our local Sears. It works great for most services except oil changes. 

I put 26 miles on my 13 rancher plowing the first year I got and had now problems with it. I even managed to get the 4 wheeler out after a 24 to 30 inch snow storm and plow. My family's big plows were having a hard time with  the snow but my little honda managed I just took my time. I had the last laugh after the storm.

Possibly bad starter button  or starter relay.

You need a jumper wire that shorts out 2 wires in the harness.the jumper is configured so you don't short out the wrong wires the process is listed in the service manual along with the part number for the jumper. Honda calls it an scs connector. The other way is with a scan tool

Need some more information on the 4 wheeler like year model and engine size

Do you have the service manual? 

If it's 4wd you will need a special tool to dissasemble the diff