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Found 16 results

  1. I have a 1993 Polaris Trail Boss 350L 2- stroke. after about 200 yards or so of driving the motor boggs down.....it will stay idling but if I floor it, it will die.....if I turn it off and wait a few minutes I can turn it back on and go like hell for another couple hundred yards.... I thought the pilot might be worn out(I have it nearly closed now)......maybe the choke plunger isn't sealing or the Bowl isn't filling quick enough.....any suggestions would be appreciated.
  2. No clue what that seat fits... The fenders are in pretty good shape. I will be removing the black flares from them though to put back on my other Polaris. $100 gets everything but those black fender flares/mud flaps. Local pickup in Asheville, NC. Not trying to kill myself trying to package these, just pass along a good deal.
  3. What is the best block off kit to delete the oil injector on a 1992 Polaris Trail Boss 250 4x4. I have already disconnected it but I need to remove it so it doesn't grenade the engine. Thanks for the input.
  4. Where is the best place to get transmission parts. Haven’t got it apart yet to see what’s wrong with it.
  5. Version 1.0.0

    85 downloads

    This is the service manual for 1985-1995 Polaris ATVs. Download all the chapters for the complete manual. Includes the following Polaris ATV models: Scrambler, Trail Boss, Cyclone, Big Boss, 250, 350, 400, Sportsman, Trail Blazer, Sport, & Magnum.
  6. I have a 2004 Polaris Trail Boss 330 and I want to eventually fix it up if possible, but the thing is the transmission or Gearbox that allows you to shift into forward and reverse and such isn't connect to the engine at all, it isn't even bolted into the frame. Anyways the Secondary Driven clutch is missing. The ignition was busted so I switched it out and tried to hook up power to it and the lights wouldn't light up and it wouldn't try to let me start it with the electric starter. So I bridged the connectors on the starter solenoid and it cranks the motor. I was wondering if anyone knew why the dash lights don't work or any of the buttons. I did find a cable disconnected I have a picture of maybe someone can tell me what it's supposed to be connected to. It has 3 wires going to the connect Green Purple Red. I'll enclose a picture of it and where it is connected on the wiring harness.
  7. Hello, I’m new to this forum, I have a 2007 trail boss 330 that’s been overheating after about 5 minutes of riding. No problems before it overheats from a cold start but then it backfires and loses power. The fan comes on but the temp light doesn’t. I’ve had someone clean the carburetor, I’ve replaced the spark plug and air filter and put in a new battery. I also tried cleaning the radiator with a hose, Any help is appreciated, Thanks
  8. Hello all just recently acquired this atv which as you can see in the pics that it has had an unsheltered life. i did get it running and put some used tires on the front. It still needs a bit more well needed maintenance, chains tightened and oiled. needs an airbox or air cleaner and other misc items.
  9. Version 1.0.0

    26 downloads

    Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400
  10. View File Polaris 1996-1998 ATV Light Utility Service Manual Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400 Submitter mike rhoades Submitted 03/02/2019 Category Polaris ATV  
  11. View File 1985-1995 Polaris ATV Service Manual This is the service manual for 1985-1995 Polaris ATVs. Download all the chapters for the complete manual. Includes the following Polaris ATV models: Scrambler, Trail Boss, Cyclone, Big Boss, 250, 350, 400, Sportsman, Trail Blazer, Sport, & Magnum. Submitter colin james Submitted 11/25/2018 Category Polaris ATV
  12. I wanted to ask this question before I pull this thing apart and dig into the carb. Very seldom used for a couple years but took it out the other day and it ran like crap. Blows black smoke on throttle (unburnt fuel) and sound like a multi cylinder engine with a misfire. Won't rev very high on full throttle but seems to be smooth at about 1/3 or less throttle. Choke doesn't seem to do anything and thinking perhaps it's stuck closed. If I turn off the fuel and let it run for a minute It will rev like normal under full throttle until it stalls out from no fuel but as soon as I open the fuel line again it goes right back to running rich/flooding. Any help or ideas would be great. Trying to avoid tearing it apart and rebuilding the carb but the only thing I can think is the choke is stuck cause with the fuel off it will rev just fin seemingly as it's emptying the float bowl.
  13. Hi Im new on here, so please bear wth me, I have a 1994 trail boss 250 we rebuilt the motor , adjusted the carb, and all that good stuff, now it is grinding when trying to get it into gear , reverse works fine, but not forward,idle is good.has no electric start wiring is all messed up.i do need a manual please
  14. View File Polaris 1999-2000 Multiple Models ATV Service Manual This is the service manual for multiple models of polaris atvs from 1999 to 2000 Model Specifications (1999) Trail Blazer Trail Boss Xpress 300 Xplorer 300 Sportsman 335 Sport 400 Scrambler 400 Xplorer 400 Scrambler 500 Magnum 500 Sportsman 500 Big Boss 500 6x6 Model Specifications (2000) Trail Blazer Xplorer 4x4 Trail Boss 325 Magnum 325 (01 Engine) Magnum 325 (04/05 Engine) Xpedition 325 Sportsman 335 Xplorer 400 Scrambler 400 2x4 Scrambler 400 4x4 Xpedition 425 Magnum 500 Scrambler 500 Sportsman 500 Sportsman 6x6 Submitter colin james Submitted 10/19/2018 Category Polaris ATV
  15. Version 1.0.0

    96 downloads

    This is the service manual for multiple models of polaris atvs from 1999 to 2000 Model Specifications (1999) Trail Blazer Trail Boss Xpress 300 Xplorer 300 Sportsman 335 Sport 400 Scrambler 400 Xplorer 400 Scrambler 500 Magnum 500 Sportsman 500 Big Boss 500 6x6 Model Specifications (2000) Trail Blazer Xplorer 4x4 Trail Boss 325 Magnum 325 (01 Engine) Magnum 325 (04/05 Engine) Xpedition 325 Sportsman 335 Xplorer 400 Scrambler 400 2x4 Scrambler 400 4x4 Xpedition 425 Magnum 500 Scrambler 500 Sportsman 500 Sportsman 6x6
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