2wdrancher

Fellas fellas, why are we talking about politics? This is a ATV form? Not a controversial post on Facebook…

 

UPDATE: so I’ve been doing some looking on my frame and other parts bikes, and I’ve noticed it does not have the little bracket that is welded onto the frame for the 2x4 - 4x4 selector😔. Buttt the foreman has the exact same frame so that means that you have to use the foreman/Rubicon front diff which kind of sucks, but you get diff lock soo🤷‍♂️. Anyways, hopefully I will be getting parts soon and will keep you guys updated!

 Hello everyone I have done a ton of research on doing this conversion because I hate getting stuck in the stupidest places and not being able to back out. I will be documenting my conversion here and on a couple other forums and probably post a couple videos on YouTube. So what I’ve come up with is all you need is a front axles, front propeller shaft, the final shaft inside the engine and the 4x4 front engine cover . I will list all the part numbers for everything that you need and prices from about six months ago (sorry) , you DONT need to switch out hubs, knuckles, or anything like that, and if you want differential lock lock like the foreman and Rubicon you can get a foreman Rubicon front differential and propeller shaft with the diff-lock and get a knight sure four manual actuator for it and voilà you have four-wheel-drive rancher. Input from you guys is greatly appreciated thank you for your time!

Note: I would definitely get the aftermarket HD axles because they are definitely stronger and are around the same price as oem 

FINAL SHAFT

23611-HR3-A40  =$80.48

 

BEARING

91006-HP5-601   =$11.11

 

OIL SEAL

91202-HR0-F01   =$ 7.94

 

COVER ASSY., FR. CRANKCASE

11300-HR3-WB0   =$206.99

 

PROPELLER SH AFT

40400-HR3-A20   =$91.50

 

FINAL GEAR

41400-HR3-W50   =$714.88

 

FINAL CASE BRA CKET

50350-HR3-A20  =$7.40

 

FLANGE BOLT

95701-08016-08  =$1.49

 

R. SHAFT SET

44250-HR3-WB1  =$240.64

 

L. DRIVESHAFT

44350-HR3-WB1  =$240.64

This is all for the 2x4 - 4x4  lever that comes in stock on the ranchers. I would definitely recommend looking for parts for wheelers on marketplace,  or craigslist

 

001

NUT, ADJUSTING 

41560-HP5-600

$6.51

 

002

CABLE, FR. FINAL CLUTCH 

41570-HR3-A21

$6.56

 

003

SPRING, CLUTCH CABLE 

41571-HP5-600

$1.95

 

004

CLIP, CLUTCH CABLE 

41573-HP5-600

$3.23

 

005

GROMMET, CLUTCH CABLE 

41716-HP5-600

$3.12

 

006

LEVER, FR. FINAL CLUTCH 

54030-HP5-600

$8.91

 

007

PILLOW BALL, FR. FINAL CLUTCH 

54031-HP5-601

$10.87

 

008

BRACKET, FR. FINAL CLUTCH 

54040-HP5-601 

$11.19

 

009

SPRING, FR. FINAL CLUTCH 

54041-HP5-600

$1.86

 

010

GATE, FR. FINAL CLUTCH 

54050-HR3-A20

$4.55

 

011

GRIP, FR. FINAL CLUTCH 

54321-HP5-600

$8.95

 

X2 012

BOLT, FLANGE (6MM) 

90111-162-000

 

$2.54 

 

013

NUT, SELF-LOCK (6MM) 

90343-ZE6-000

$1.70

 

014

JOINT B, BRAKE ARM 

95015-32001

$0.82

 

X3 015

BOLT, FLANGE (6X12) 

95701-06012-00

$1.34

 

 

Or Forman 520 w diff lock

 

FINAL GEAR

41400-HR4-A21  =$732.49

 

PROPELLER SHAFT

40400-HR4-A20  = $92.54

And you definitely need the sure four locker for this

Ah good point I never thought of other countries I will have to look into that. And to specify i am talking about the 14 to present  ranchers not the obs 07-13 ranchers like op was doing this to

I will also be trying to find parts so I can do this to my quad in the next few months and will post videos on YouTube with tips and tricks to do this swap

I have come to this conclusion because if you look at the parts diagram the steering, a-arms, and knuckles are all the same part numbers even up to the foreman and rubicons the only difference is they’re is a “puck” instead of the cv axle as seen in this picture

(it’s number 8 that I’m talking about)

Yes sir, glad I could help 

On 5/16/2023 at 10:38 PM, cervenakrava said:

I know this is an old post, but I too have the same 2W ATV and this would be so helpful for snowplowing, because with 2W drive you can forget about it.
Thanks for showing us the way, cost and pictures!

Hey so I have done a ton of research because I have the same foot shift two wheel drive rancher and so what I’ve come up with is all you need is a front axles, front propeller shaft, the final shaft inside the engine and the front engine cover, wears it final shaft sticks out of. I will list all the part numbers for everything that you need and prices from about six months ago (sorry) , you DONT need to switch out hubs, knuckles, or anything like that, and if you want differential lock lock like the foreman and Rubicon you can just get a foreman Rubicon front differential and propeller shaft with the diff-lock and get a sure four manual actuator for it and voilà you have four-wheel-drive rancher 

Note: since you guys were mentioning snow plowing, I would definitely get the aftermarket HD axles because they are definitely stronger and are around the same price as oem 

FINAL SHAFT

23611-HR3-A40  =$80.48

 

BEARING

91006-HP5-601   =$11.11

 

OIL SEAL

91202-HR0-F01   =$ 7.94

 

COVER ASSY., FR. CRANKCASE

11300-HR3-WB0   =$206.99

 

PROPELLER SH AFT

40400-HR3-A20   =$91.50

 

FINAL GEAR

41400-HR3-W50   =$714.88

 

FINAL CASE BRA CKET

50350-HR3-A20  =$7.40

 

FLANGE BOLT

95701-08016-08  =$1.49

 

R. SHAFT SET

44250-HR3-WB1  =$240.64

 

L. DRIVESHAFT

44350-HR3-WB1  =$240.64

This is all for the 2x4 - 4x4  lever that comes in stock on the ranchers. I would definitely recommend looking for parts for wheelers on marketplace,  or craigslist

 

001

NUT, ADJUSTING 

41560-HP5-600

$6.51

 

002

CABLE, FR. FINAL CLUTCH 

41570-HR3-A21

$6.56

 

003

SPRING, CLUTCH CABLE 

41571-HP5-600

$1.95

 

004

CLIP, CLUTCH CABLE 

41573-HP5-600

$3.23

 

005

GROMMET, CLUTCH CABLE 

41716-HP5-600

$3.12

 

006

LEVER, FR. FINAL CLUTCH 

54030-HP5-600

$8.91

 

007

PILLOW BALL, FR. FINAL CLUTCH 

54031-HP5-601

$10.87

 

008

BRACKET, FR. FINAL CLUTCH 

54040-HP5-601 

$11.19

 

009

SPRING, FR. FINAL CLUTCH 

54041-HP5-600

$1.86

 

010

GATE, FR. FINAL CLUTCH 

54050-HR3-A20

$4.55

 

011

GRIP, FR. FINAL CLUTCH 

54321-HP5-600

$8.95

 

X2 012

BOLT, FLANGE (6MM) 

90111-162-000

 

$2.54 

 

013

NUT, SELF-LOCK (6MM) 

90343-ZE6-000

$1.70

 

014

JOINT B, BRAKE ARM 

95015-32001

$0.82

 

X3 015

BOLT, FLANGE (6X12) 

95701-06012-00

$1.34

 

 

Or Forman 520 w diff lock

 

FINAL GEAR

41400-HR4-A21  =$732.49

 

PROPELLER SHAFT

40400-HR4-A20  = $92.54

And you definitely need the sure four locker for this