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By logray
Hi all,
I am wondering if any of you have a Clutch Starter gear from a 1988 era quadrunner 250 sitting around that you could get me a precise measurement of the outer diameter of the race the sprag engages onto, for me? I need to machine a damaged race down and install a hardened sleeve and need that measurement (it's on a different gear than the OEM one, so I can't buy and use a OEM gear).
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By HoldenBoy
Hi all,
Looking for some help on a starter/bendix issue. Can Am outlander 450 2017. While cranking to start, the starter spins and engages into the ring gear. After a few seconds the bendix retracts while still spinning and there is no damaged teeth on the drive pulley. -
By crankin
I have a 1997 Yamaha Big Bear 350 4x4. It used to start right up. Then all of a sudden it wouldn't crank. I have a schematic for it so I started tracing the problem. I had no power at the starter solenoid. According to the schematic the power comes from the neutral switch and through the starter circuit cut out relay. I cannot locate the cut out relay on this machine.. If I apply power to the relay it will crank with the start button.
The neutral switch is hard to get to with all the brackets on this thing. I did find out from all my research that if I apply the rear brake lever it will start.
Does anybody know if the cut out relay exists and where it might be found?
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By captnunu
I have a 2007 kingquad 450 fuel injection. I try to start it with the hand crank and almost flip over the quad. I have taken the hand crank off and cleaned it but this did not fix the problem. I believe there is a decompression valve that is supposed to engage when pulling it over by hand. How can I check this?
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By Zrach
I wanted to share a successful workaround for a "no-spark" issue on a 2009 LT-A400.
This is specifically for cases where the CDI has been diagnosed as faulty, but the age or condition of the machine makes the cost of a brand-new OEM unit hard to justify.
Note: This modification compromises the factory “no-start” circuits.
On some malfunctioning CDI units the internally damaged circuitry is only partial.
Feeding full time power to the Parking Brake pin, the unit is triggered to bypass the internal fault and produce a healthy consistent output to the Ignition coil.
The Modification
See the second diagram attached below for the wiring specifics.
The Result:
The machine has clocked over 1,000km since this repair and is still running strong with no ignition dropouts.
⚠️ IMPORTANT SAFETY WARNING ⚠️
Please be aware that this modification compromises the factory safety "no-start" circuits.
The machine will now start in gear. The safety interlock involving the handbrake is no longer functional. The machine can move unexpectedly if the starter is pressed while in gear. Proceed at your own risk. If you sell the machine or let others ride it, ensure they are fully aware that these factory safety buffers have been removed.
Faulty CDI Workaround.pdf
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