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About Me


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  1. I have a '94 160cc Quadrunner. Old, but has been working great. Suddenly one day when I tried to restart it all I hear is a loud and rapid clicking from the solenoid up by the battery. I bought a new solenoid online but that doesn't fix it. I took off the starter and it spins fine on the bench. I reinstalled the starter and then went directly from the battery to the pole of the solenoid that goes to the starter and it turned over so I think the battery is ok. It was brand new last November. I'm thinking it must be the solenoid. Seems unlikely that a brand new solenoid from Bikebandit.c
  2. Hey all I have a question on my 94 fourtrax 4x4. The electric start won't work. When I hit the button I hear the solenoid clicking but nothing happening. I put on a new solenoid and same thing happened. So I took off starter and checked it, brushes looked good nothing looked out of the ordinary. My battery is putting out 11.2 volts. I wouldn't think that would be it since I put a newer battery in from my other quad and still got same results. Any ideas I'm scratching my head on this one.
  3. Hi everyone, I have a question, if the starter clutch gear looks fine but is still not working correctly then all I should need to replace is the one way bearing, right? thanks,
  4. I bought this old three wheeler that I found in a barn. It looked pretty rough, but I have it running now and functioning. With the switch set to "run" and the key in the "on" position the electric starter does not work when I push the starter button, However, if I cross the solenoid it will work and it will start the engine - so I know the starter motor is good and it works. Now, it gets a little mysterious. When the engine is running, AND the headlight is on high beam, the electric starter will engage when the starter button is pushed.....When its already running! (when the headl
  5. It is a 2000 kingQuad 300 that is used on the farm daily to make chores easier and faster. I have now cleaned oil out of the starter twice and can not find where it is coming from and why it has all of a sudden started doing this as it has been a great work horse until now. A cleaning only lasts about one day of use and you can pour the oil out of the starter. The oil level in the crankcase is just right and is checked routinely as it has burned a little oil since it was new.
  6. my big bear is having starting problems. i have replaced the starter, solenoid, and battery. the electric start turns the starter motor but i still have to pull the pull start once to get it started while hitting the electric start like the starter motor isnt turning fast enough. could it be a faulty solenoid? maybe not pushing enough power to the starter motor? if so how much power should be coming out of the solenoid if i was to put a meter on it? any suggestions, ideas?
  7. Hi all, I have an 86 motor 4 that has starter clutch issues. (YFM225) Because I cant afford to put much money into this old machine, I hope to get some guidance before spending more. (already spent too much!) I have replaced the starter clutch multiple times with used ones that are supposedly good. Each time it fixes the problem for a short time, and then it returns. Sometimes I have noticed the socket head cap screws have loosened. I clean and re-assemble using removable locktite and that seems to help, but still issues with the clutch itself. Any suggestions? Questions, is it maybe the s
  8. I have a 1989 LT 300 E 2WD Quad. I rebuilt the starter as the brushes were bad, it bench tested fine, but when installed the starter; motor runs but does not engaged the the starter gear?? TKS for any help in advance RJK
  9. Hi. The starter relay has burned out on my daughters 1998 LT80 ATV. Im pretty sure the relay is bad, because if I jumper the 12v constant and the 12v switched to the starter at the relay connector, the starter will turn over. I have already ordered a new relay and a brush kit for the OEM starter I have in a box (it has a Chinese made starter installed now, and I dont know what condition it is in, other than it turns when I apply 12v as explained above). The relay will not be here until next week, and what I want to do is wire in a regular automotive 30 amp relay until the new one gets here
  10. I have a 1994 Yamaha Timberwolf that has been a strong running machine until recently. This past year I replaced the pulsar coil which resolved a prior problem I was having. After running for several weeks without a hitch, I one day went out to start it and it would not. The starter motor is turning but it does not engage the engine. Can anyone suggest a remedy to get it running again? I have gone over the whole electrical system while in the process of correcting the pulsar coil problem. I believe where I hear the starter motor turning the problem lies elsewhere; I think.
  11. I have a 2005 Sportsman. The starter continues to engage after the key is turned off. I have to disconnect the battery to make it stop. It reengages the starter when I place the positive back on the battery even with the key off. Suggestions????
  12. starter made a crunching grinding noise.. replaced starter. new starter spins but doesnt engage the crank:no:
  13. Here is a new Raptor 660 starter clutch install video By L&L Extreme
  14. I have a yamaha grizzly125 went out the other day and was running fine knocked it off and it won't restart the starter is just spinning so I replaced the one way clutch still no good if I turn the engine over manually the piston still doesn't go up and down but both sides of the crank are spinning does anyone have any idea help???
  15. I have a 1993 King Quad LT-F4WDXP. I have had to replace the starter 3 times and each time the end of the shaft where the splines are cut in is all worn down. Getting ready to do it again any ideas on how to solve this problem? Is the a starter gear in the crankcase that is worn or broken. It make a grinding sound while cranking after a week or so.
  16. Hey all you mechanical/electrical geniuses, Ive got some confusion with my electrical system on this 1995 big bear that was donated to my project list... Ive got a brand new battery hooked up and heres what happens: Key on no headlights I managed to get it to pull start once and it ran ok-ish but there was a buzzing noise coming from what my manual says is my neutral relay, but theres a slim possibility its the starting circuit cutoff relay. no dash lights no electric start once it was running: -buzzing from relay particularly when I idled it down -reverse light was on but at really l
  17. Starter is turning but the gear to turn the crankshaft spins freely. It does not turn the engine over. Is there a shear pin or do we have deeper problem?
  18. Hi. I sunk my 97 big bear in a water hole up o the seat. I drove it home after it being in a swamp. Drove it twice since and then it wouldn't start at all. I since drained the gas, oil twice, and changed the oil filter. also changed the spark plug and air filter. It fired up on two occasions only by the pullcord.(electric start has a grinding noise at first then it starts clicking noise). Ran o for about 20 minutes each, ran very high and wouldn't throttle back too much. Electric start did work before the water hole. any help would be great to get this thing started again!
  19. Wanted to see if someone could tell me if they think my problem is the solenoid relay or the starter itself. starts and runs fine with pull rope but if I try to use electric start then it will just barely drag over maybe once or twice and then stop just like it does when the battery is dead. battery is hot but just to make sure I even hooked up booster cables and still did same thing. does it sound like the solenoid is the problem or do I need new starter? checked fuses and they are still good.
  20. I need to replace the starter on my 1993 Honda TRX 300FW. How do I find out which manufacturer made the original? Thanks
  21. I have a 500cc that only 'clicks' when I push the starter button. When I jump start it, it still only clicks so it is not the battery. I have taken the starter out and it runs when connected to a battery so the starter motor is good. I can start the 4x4 with the pull starter. Is there a solenoid that engages the starter? What do the wires do that go into the gear housing the starter fits into? How can I test the epoxy module or should I? What's my next move? I need help! Thanks....
  22. I have a 2002 Yamaha Bear Tracker 250, and the starter motor doesn't work. It never had any trouble starting last Fall, but unfortunately the machine had to spend the Winter outside (removed the battery though & left it on a battery tender). I put the battery back in a few days ago, but there's no response from the starter. The engine will start fine with the pull rope. I just replaced the starter relay (complete with fresh fuses), and the battery has a full charge, but the sucker still won't start--it doesn't even click. The green neutral light is lit, and the headlight comes on (but does
  23. my grizzly starter has been acting up. i'll start it up and let run. without doing anything to it the starter will kick in and keep running. if i turn it off and back on the starter kicks in without touching the starter button. any clues?
  24. hey guys been doing tons of reading on here but cant quite find what im looking for. I have an 02 kodiak 4x4 that wont start. the starter turns but something is not right. i dont know if its a bad starter or something else. when trying to start, it sounds like a car starter when not engaging. I dont really know how else to describe it. the starter bearing seemed ok when i pulled it off to fix the flywheel key but imnot exactly sure how it is supposed to look.... any help would be greatly appreciated... thanks
  25. Hi All i have a 2000 Kodiak 400 that seems to have a starter bearing problem and i would like to confirm it with your help. the electric start works but does not engage the drive shaft. the bike however it will start with the pull starter. little hard on the arm tho. i have removed the pull starter and the staiter but at this stage am having trouble getting the flywheel off with out a puller to do the the work (any hints gratefully accepted). i have done this to check the one way starter bearing. If you could help me i would be greatful. Thanks Jenko

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