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Found 3 results

  1. Hi. The starter relay has burned out on my daughters 1998 LT80 ATV. Im pretty sure the relay is bad, because if I jumper the 12v constant and the 12v switched to the starter at the relay connector, the starter will turn over. I have already ordered a new relay and a brush kit for the OEM starter I have in a box (it has a Chinese made starter installed now, and I dont know what condition it is in, other than it turns when I apply 12v as explained above). The relay will not be here until next week, and what I want to do is wire in a regular automotive 30 amp relay until the new one gets here. I will leave the connector intact and I have already made 4 male-female jumper wires. What I need to know is which wire goes where on the 5 pin relay, seeing as how the old one is not marked. Typically, the constant 12v goes to terminal 30, the push-button start wire should go to 86, the output starter wire goes to 87 and I am left with one more wire, which is the white/black tracer from the engine stop switch. I dont know where to connect this, and I also dont know if I need to hook up a ground to terminal 85. Any help with this would be ideal. I am pretty good with wiring, but its been awhile since Ive played around with relays, and I would rather have some advice before continuing. Also, the optional pull starter is not installed on her ATV, and if anyone knows where I could find one, new or used, reasonably priced, that would be nice too. Preferrably in Canada. Thanks.
  2. Hey all you mechanical/electrical geniuses, Ive got some confusion with my electrical system on this 1995 big bear that was donated to my project list... Ive got a brand new battery hooked up and heres what happens: Key on no headlights I managed to get it to pull start once and it ran ok-ish but there was a buzzing noise coming from what my manual says is my neutral relay, but theres a slim possibility its the starting circuit cutoff relay. no dash lights no electric start once it was running: -buzzing from relay particularly when I idled it down -reverse light was on but at really low idle it would flicker to neutral -no headlights or taillight (but its sat for a while and i dunno the condition of the bulbs) -the rectifier was quite warm after just a minute or so of idle -after i shut it off it wouldnt pull start again. Man I wish I knew more about this stuff. But I"m trying! haha Anyway, thanks ahead of time for any help!
  3. For those techno folks out there!!!! How does one test the starter relay on a quad??? I am told that you can not test it unless it is on the unit??? @ the highest level one could say if the quad does not start the relay is shot BUT how does one test it electronically??? with a meter??? Thanks BOB

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