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Found 32 results

  1. Pull in clutch lever shift into gear and nothing happens ... But When I pull in the clutch lever I hear a clicking sound ... never heard this before ...
  2. Hi there, new owner to a Bayou 220 and could use some input from those who have owned these. At idle only, I am hearing a distinctly noticeable amount of chatter noise coming from the lower right side of the engine - right in the the clutch housing area. It's like a light clanking sound like something is loose in there. It goes away as soon as you give it throttle. Shifting in and out of gear is smooth and there is no change in the noise if you have it in or out of gear. The clutch doesn't slip at all, it's just that noise. I can also feel it when my hand is on the the clutch housing. I just replaced the oil and filter with 10w30 motor oil per spec. Any thoughts?
  3. I just recently bought a 1994 Yamaha Timberwolf 4x4 from a buddy who had the wheeler sitting in his garage for 7 years. I got it home and fired it up pushed it out of the garage and tried to shift it and it wouldn't shift. First it would click like it was shifting, but the wheeler wouldn't move and when I hit the gas it revved up like I was in nuetral. After trying some more it became stuck in 1st gear and wouldnt shift at all. But it later broke loose agian and acts like it is in neutral again. I took the motor off the machine to make it easier to work on.After asking friends they were convinced it was a clutch problem but after opening up the casing for the clutch I don't see anything out of the ordinary and am concerned that it may be a transmission problem. Any help would be greatly appreciated thank you.
  4. I have a 2000 big bear 400 manual shift. Does not have a shift lever on gender like a Kodiak has left foot operated rn12345 on left foot lever. I replaced the stator and pick up coil and now it is difficult to shift. I marked (indexed) the lever, rod and pivot clamp prior to removal and not sure where to go . Maybe a clutch adjustment ? Anyone have a manual for this model ? I was sent a manual but it is for a shiftless Kodiak yet it states big bear as well
  5. Hi, I'm new to this forum and I hope you can help me out. My '99 Polaris 250 Trail boss does this: shifting in to forward the gears grind a bit. Once in gear the rig wants to immediately move forward. If I don't get to the throttle fast enough, she stalls.If I do, off we go. It happens everytime I shift into gear.Could this be caused by dirt inside the clutch sheaves causing the belt to engage early (before any throttle input)? Or what??? Thanks in advance.
  6. maverickfe

    Clutch 's

    Has anyone replaced the clutch in there YFM80 I have a 1986 yfm80 that needs the clutch replacement. Thanks
  7. roy11

    clutch

    Hi I am fitting a new centrifugal clutch in a 350 big bear do I have to soak it in oil over night cost a lot of money want to get right first time thanks Roy
  8. Hi all, I have an 86 motor 4 that has starter clutch issues. (YFM225) Because I cant afford to put much money into this old machine, I hope to get some guidance before spending more. (already spent too much!) I have replaced the starter clutch multiple times with used ones that are supposedly good. Each time it fixes the problem for a short time, and then it returns. Sometimes I have noticed the socket head cap screws have loosened. I clean and re-assemble using removable locktite and that seems to help, but still issues with the clutch itself. Any suggestions? Questions, is it maybe the small springs behind the rollers are weak? Regarding the surface on the flywheel that the rollers touch. I have noticed that most of the flywheels I have used do have small wear marks on them. I have smoothed them out using a small stone to the point you can barely feel them. Does this surface need to be perfect? Are clutches and flywheels matched. It seems that depending on which flywheel I use, the timing can vary slightly like its not quite firing at the right time, hard to start, etc. My theory is that there must be slight variances in the keyway location between flywheels. Is my theory correct? Any suggestions will be much appreciated.
  9. Here is a new Raptor 660 starter clutch install video By L&L Extreme
  10. bodatiouskid

    Clutch springs

    Hi, Just installed 27" Highlifter Outlaws on a 2002 Prairie 650 & now have a belt squeal under pressure.What is the best belt & clutch spring kit to buy to get the best out of the tires?
  11. I have a 98 sportsman 500. I was riding today and noticed the belt was squeaking on take off. Shortly afterwards the clutch just shuddered like mad and atv stopped. Won't start now and I also have a nice fuel leak from underneath atv.. Any ideas before I tear into it next week?
  12. hangingon

    Z400 clutch kit

    I got the Alba / Artrax clutch kit installed today! Its seems to work good on the short ride I took. Once I heal up from having surgery this past Monday Ill give it a good long test ride I cant wait!
  13. dmyoung

    Clutch Rebuild Question

    Hello all. Just a quick question, I am rebuilding the clutch on my 2001 quad runner 250 4x4. What do I tighten the 4 bolts in the clutch pack (the ones that go thru the springs) to? I assume they are torqued to a spec?
  14. I have a problem I have been trying to fix for over a week now and I am hoping someone can help me out. I have a 99 warrior that i replaced the clutch in and now when I am idling in neutral and go to put it in gear the gear leaver moves but it won' go in to gear until I slowly let the clutch out, then it will suck it into gear.The real crazy part is that this problem doesn't always happen, it happens 5 out 10 times that I try. When I am riding it shifts fine I only have this problem when I am idling. I have tried to adjust the cable but it doesn't make a difference. I would be great full if someone could help me out. Thanks Monstertails
  15. I have a 2002 Sportsman 500 ho. my driven clutch is destroyed part # 1322184 What is the difference between mine and part #s 1322182 and 1322190
  16. Good evening from New Zealand I own a 2003 LTF500F and am trying to install a new clutch kit but the are two large nuts in my way and I can not get them off. The manual says to unlock them but I cannot see any form of locking mechanism. Can anyone help? Cheers
  17. hi guys im brand new to this site an need a little help. i bought a used 04 warrior.so i bought a new barnett clutch.installed it put it all back together.and it started ran fine i pulled in the clutch and put it in gear and it took off like the clutch was let out. i adjusted the cable and the handle. no effect either way new clutch cable and clutch lever assembly. can somebody give me a tip please
  18. so i just got a yamaha warrior 6 speed from a i cannot get it out of "neutral" the reverse light is also on.... when i move the shifter the gears still click any ideas on how to fix this would be great thank you!
  19. LTZRider14

    Clutch Kit for LTZ-250

    I was looking online and seen the clutch kits for my fourwheeler (2005 LTZ-250). I am interested in the kits and was wondering if anyone on here knew if they were any good? Or worth the price? Thanks, LTZRider
  20. Getch

    Ebay clutch kits

    Hi all, Thinking I may need to replace clutch disks on my 1990 Big Bear at some point in the near future. I've seen a bunch on ebay for anywhere from 40-70 bucks. Wondering if they are quality parts or better to stay away? Thanks!
  21. Hello everyone, I am new to the forum and just recently inherited a 1990 Big Bear 4X4 semi-automatic. My son was riding it and the cover on the right side of engine blew out with a bunch of parts laying all over the ground. I did not ever find the cover. Anyway, I do have the Clymer book for this ATV, but it does not show a clear picture of how it all goes back together. What I recovered was one little spring and 4 weights/shoes, etc. From the looks of the parts that I found on the ground, it seems like it is a centrifugal clutch. Is that correct? I would love to ride it again, but need to know how to put it back together and what parts are missing. Thanks
  22. I have this 4 wheeler that I am building and i have encountered a problem. The 4 wheeler will not move! I am a beginner to all of this. The clutch over inside is rotating but the chain is not moving; I already replaced the clutch it is brand new. The clutch overheats and it starts to shoot out smoke. Is this a clutch problem? Am I using the wrong type of clutch? The clutch is a Max-Torque 3/4 in. bore and 10 teeth. Or is the Engine too small? Is the 4 wheeler to heavy? Im using a Briggs and Stratton 3 hp 127 cc 3600 rpm Here are some pictures of the clutch and the engine. 4 wheeler clutch and engine pictures by javydiaz - Photobucket
  23. Hi All, I have a yamaha kodiak 400 1993 4X4 and I noticed that when I put in into gear the following happens: 1.the first gear do not fit easily 2. after switch to second gear it goes up to third or fourth i do not know but I am sure is not second 3.What is the function of the spring in the gears legs? I request your help understand what ever is wrong with it?? Thanks Oren
  24. Joedeerslayer76

    1998 Suzuki LT-f500f - Clutch Problem

    I had my machine tore down sitting on the bench for 3 months. I just got it together now the clutch will not adjust . If it runs good it stalls when you stop or if you get it to start and stop good it slips bad when driving.
  25. My sons kazuma 70 has been loosing power and doesn't want to pull up a hill. I'm thinking. It's the clutch but I'm no expert. I tried to adjust the clutch but the stud seems to spin freely and doesn't tighten up in the counter clockwise position. Am I on the right track or am I looking at something totally different. Please help

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