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Found 154 results

  1. View File 2018/2019 Polaris Sportsman XP 850/1000 Service Manual This is the factory service manual for the 2018/2019 Polaris Sportsman XP 850/1000 Submitter colin james Submitted 08/01/2019 Category Polaris ATV  
  2. View File 2017-2019 sportsman 450/570 with eps factory service manual This is the factory service manual for the 2017-2019 factory service manual for the sportsman 450/570 with electronic power steering Submitter colin james Submitted 09/06/2018 Category Polaris ATV
  3. Hi I just got an Polaris sportsman 500 4x4 ATV the other day. I got it real cheap but I started to go into it because it didn't have compression so I bought a new piston and ring kit for it and installed it, but now when I try to start it all it does is shoot fire out the exhaust or the intake of the carburetor. And a timing is top dead center.;I think I can't really tell another way if it is or not. when I put it together I made sure to piston was on top and the cam lobes where facing down where are the cam sprocket is facing up. It has gas and spark. It did start a couple minutes ago but it didn't stay running and now it won't start. Do you think the valve need to be adjusted more to close better?I'm fixing to try that out and if that don't work what is the problem? Also I made sure everything was together good and right and change the oil and changed out the radiator fluid.
  4. Charging issue? I have a 2017 Polaris Sportsman 570 EFI. Yesterday, I start the machine and it says low power (10.6-10.8). This machine is on its second battery. This is a new AGM battery with 50cca more than stock. Should I look at the regulator or stator? Thanks!!!
  5. I just rebuilt my 03 sportsman 400. Put everything back together added oil per the manual. Pinched off the oil tank vent line 2" away ran for 45 seconds then cut it off. Check oil level and it was still way high so I wasn't confident that it primed so I did it again. Checked again and it's the same. Remove the oil filter and it is dry. I did the procedure again and the same results. I'm worried to keep trying this as the only oil in the engine is what I used to lubricate the parts when reassembling the piston. The crankcase was drained as well. I Removed the oil tank and checked all the lines for obstructions and the screen filter and the vent hose and everything is clear. I even pulled a small vacuum on the oil tank while it was pulled off to make sure there were no leaks. The dipstick cap was on tight so I'm not sure why this thing is not priming. Anyone have any suggestions. I thought about pre-priming the oil lines from the oil tank to the crankcase to hopefully help the system prime. I'd like to be able to add some oil to the crankcase to so I wouldn't feel so bad about running the engine for another 60 seconds without oil. I dropped just a little bit of oil in the spark plug hole to help condition the sleeve right now. What do I do? Anyone had or heard of an oil pump failure on these. Btw oil pump is working fine before I did the top-end rebuild and the oil pump was not touched. Please help!!! Thanks all for any and all help.
  6. Tried to start my 850HL the other and had no spark. Changed the plugs, but while checking for spark noticed not getting fuel either. So no spark and no fuel. ECU? Anyone else have anything like this?
  7. Version 1.0.0

    42 downloads

    This is the service manual for 1985-1995 Polaris ATVs. Download all the chapters for the complete manual. Includes the following Polaris ATV models: Scrambler, Trail Boss, Cyclone, Big Boss, 250, 350, 400, Sportsman, Trail Blazer, Sport, & Magnum.
  8. I have a 2018 Sportsman 570 SP Hunters Edition. I bought the quad new in August of 2018 and put around 20 miles on it with no issues. In early January of this year the quad was acting as if it had a bad battery even though it had been plugged into a tender. I checked the battery and it tested well so I took it to the dealership for warranty service. They had it for almost a month. They determined the quad had a bad EPS unit and swapped it out. Then they told me that the wire for the EPS needed to be updated as they could not program the new unit with the old wire. After the wire came in dealership told me they were still having troubles programming. After another week and a half they told me that they had consulted several times with engineers from Polaris and found a workaround and that the quad was ready for pickup. I contacted Polaris to inquire about the warranty being extended as it was in the shop for a month. They extended the 6 month factory warranty for an additional 3 months. I picked the quad up and the dealership said that the 2018 SP editions were known to have issue a with the EPS units but believed that they had fixed mine. I had it back for around a month and took it out a couple times for short rides and everything seemed fine. I parked it again for a few days and when I went to start it same issues (acting like the battery is no good and won’t start, when I jump start no power steering). Took it back to dealership and waiting to hear what the diagnosis is this time as well as their plan to fix this permanently. Just wondering if anyone else has had issues similar to mine or can give me some advice. Thanks in advance!
  9. Hi im new to the site. I have a 99 sportsman 500. I has been sitting for about a year now. I bought a new battery for it the other day and now i dont have any power to anything but the winch. Any help would be great. I already cut the pouch and checked voltage on both sides of the circuit breaker.
  10. Got a 04 Sportsman 500 that wasnt running- owner said it needed a stater and a new battery. It ran rough (been sitting out in the weather for a while). A friend and I started by adding a new battery and it would start barely with the choke and his hand over the air-filter. I decided to install the new battery in the holder on the side. we had it on the rack because the old on was still in the bike. I tried to be nifty by turning the battery to put the terminals in an easier spot to get to, but forgot to reverse the cables too. In a sentence, I reversed the positive and negative on the battery like a dummy. When we discovered my mistake and corrected it, we turned on the bike, but the display did not light up and the key did not turn on the starter. jumping the solenoid worked the starter, so we thought the solenoid just burned up when I reversed the pos and neg... new solenoid and no difference. what have I burned up? Also, the shifter does not seem to do anything in the trans. it slides back and forth like its stripped in the trans. any help would be appreciated!! I think the biggest issue right now is the electrical.
  11. JUST BOUGHT A 2019 SPORTSMAN SP 850 TOURING. TRYING TO FIND SOMEONE THAT HAS ACCESSORIES THAT WILL WORK ON THIS UNIT. PLUS A LIFT KIT. DOES ANYBODY HAVE ANY IDEAS. THANKS.
  12. Has anyone had any luck putting a different gauge on this machine. Would you happen to have the wiring diagram?
  13. Does anyone know how to access the check engine codes on a 2018 450 sportsman. Just changed battery and spark plug . It runs fine but the light is on and I need this to plow snow and need it reliable. Any ideas . Thanks
  14. 2012-2014 Sportsman 400/500 factory service manual View File This is the factory service manual for multiple models of the years 2012-2014 sortsman 400/500 including hd edition's. Submitter colin james Submitted 08/13/2019 Category Polaris ATV  
  15. Hello i have a Polaris 2003 sportsman 600 Polaris Sportsman OEM Gauge Speedo Speedometer Display Dash Cluster 3280425 the speedo is not working no 4*4 i can find nothing can i put a speedo 2004Speedometer Gauge Speedo 3280431 04-08 Sportsman if it will work
  16. I have a 2005 Sportsman 500, Instrument cluster will not illuminate, hi/lo beams work though. Any tips or troubleshooting info is greatly appreciated!
  17. Hi, I got a check engine light and a diagnostic code 520194 2 and i know it has something to do with throttle voltage out of range I'd like to know if thats something that can be adjusted ? Or does anybody know what should i test ? I just bought this atv and I'm fixing it as its been in an accident. I also changed throttle leaver as original one was broken and I noticed inside the 4x4 selector assembly there are 2 contacts but I'm not sure if they're suppose to make contact at idle. I found some info online but some are saying they're suppose to touch and some say they're not. I think id depends of the year of the machine but I'm not sure. I'd really appreciate any help that i can get with this Thanks
  18. Just have a couple questions first does anyone else have an issue with the right hand tie rods coming loose second does anyone else’s power steering making a weird sound at times
  19. Version 1.0.0

    25 downloads

    This is the factory service manual for the 2018/2019 Polaris Sportsman XP 850/1000
  20. All I have been through everything. Bought brand new. Throttle safety switch Cam and rockers ECM Carborator Stator Fuel safety switch Battery Everything every forum has spoken of I've bought sealed airbox completely tight unplugged black wire on trans. I have literally done everything in the book.Checked oil today full of gas anyone no anything what might b wrong. Next I'm taking head off and making sure valves seat any ideas.
  21. View File 1996-2000 Polaris Sportsman 335/500 Service Manual This is the factory service manual for the polaris sportsman 335 & 500. You can download the section you need or download all of the chapters for the complete manual Submitter colin james Submitted 10/19/2018 Category Polaris ATV
  22. I have a 2000 Polaris Sportsman 500. The Speedometer got water inside of it and it sat for a long time. So now that speedometer is trashed to say the least and i need to find a replacement. I don't want to put up the cash for an oem one so i was wondering if anyone knew any good speedometers out there i could use. I've found many speedometers i like but don't know how i'd wire it up without the same connection points. Thanks, any input is appreciated
  23. I have a 2000 Polaris Sportsman 500. A year or so ago we got it running after replacing the kill switch. It ran great but after some use for a couple months it got a flat tire and for some reason we just forgot about it and it sat for some time. Before it sat i replaced the gas cap, fuel filter, fuel pump, petcock, battery, starter relay, oil and oil filter. I recently went to start it and it started so quickly and without choke or throttle but the ATV wouldn't move till about 1/4 throttle and it wasn't really a smooth ride until 1/2 throttle. it also would bog out randomly after you came to a stop and sounded like it was getting too much fuel. I cleaned the carb and adjusted the air/fuel screw to 1 3/4 turns out. I also messed with the idle and the throttle cable adjuster up on the handlebars. It's safe to say it now runs worse than when i started working on it 2 days ago. It takes more effort to get started and bogs out idling after about 30 seconds. I tried adjusting the idle but every time i do it'll get to a sweet spot but after driving it down the driveway and back the idle will go up and down to the point where i can't put it in gear because the gears will grind. Any thoughts or ideas would be greatly appreciated. Thanks
  24. whats up fellas....the white wire going from the throttle body came unplugged from the circuit board and im not sure where it plugs back in to ? i see where the red wire goes but im not sure where the white wire goes...im not even sure what those wires do..any help would be appreciated..thanks. 1996 polaris sportsman 500 4x4 push button awd.
  25. Version 1.0.0

    5 downloads

    2004 Polaris Sportsman 600/700 Service Manual PN 9918803

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