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Friday evening went riding, rode for a good hour or so everything was fine. I went to take a short ride to the restroom (less than 100 yds away) and all of the sudden everything flickered and then just died out. Accompanying the problem I noticed the killswitch completely locked up. Once daylight hit took the killswitch apart to find it had shorted out and melted the plastic inside. Has anyone else had anything similar to this and if so what did you do to fix the situation? I have a new killswitch on the way to replace the obvious problem but was wondering could there be a bigger issue at hand

View File 2017-2019 sportsman 450/570 with eps factory service manual This is the factory service manual for the 2017-2019 factory service manual for the sportsman 450/570 with electronic power steering Submitter colin james Submitted 09/06/2018 Category Polaris ATV

So yesterday I picked up a 07 polaris sportsman 800efi stealth edition for 3k. Will lead a pic ltr. In good shape. Here's what's wrong with it: The rpm needle doesn't work just like my other sportsman... not too worried ab that. The motor doesn't sound like it's running quite right and doesn't feel like it has much more power than my 500. I'm thinking it needs a tune up and some fresh oil.. but also it feels like it's running rich. It's a little buggy when you goose the throttle and sometimes farts when you let off (like I little backfire out the exhuast). I'm gonna check timin

Anyone know what the fuse terminal marked UNSWITCH does . Even with the key off it is causing a drain on my battery and I'm trying to figure out what that terminal goes to. It's a 10 amp fuse. If I pull it the "short" goes away. Thanks in advance.

Had a spark-plug break off, had to pull the head to get it extracted. Where the heck is the timing mark on the crank? Do I need to pull the stator or flywheel to find it? When I pulled the head I had the mark on the cam lined up pretty good but I cant remember if it was perfect and don't want to reassemble a tooth off and have to go back through the bear of pulling this thing back apart. Thanks guys!

View File 2018/2019 Polaris Sportsman XP 850/1000 Service Manual This is the factory service manual for the 2018/2019 Polaris Sportsman XP 850/1000 Submitter colin james Submitted 08/01/2019 Category Polaris ATV  

Hi I just got an Polaris sportsman 500 4x4 ATV the other day. I got it real cheap but I started to go into it because it didn't have compression so I bought a new piston and ring kit for it and installed it, but now when I try to start it all it does is shoot fire out the exhaust or the intake of the carburetor. And a timing is top dead center.;I think I can't really tell another way if it is or not. when I put it together I made sure to piston was on top and the cam lobes where facing down where are the cam sprocket is facing up. It has gas and spark. It did start a couple minutes ago but it

Charging issue? I have a 2017 Polaris Sportsman 570 EFI. Yesterday, I start the machine and it says low power (10.6-10.8). This machine is on its second battery. This is a new AGM battery with 50cca more than stock. Should I look at the regulator or stator? Thanks!!!

I just rebuilt my 03 sportsman 400. Put everything back together added oil per the manual. Pinched off the oil tank vent line 2" away ran for 45 seconds then cut it off. Check oil level and it was still way high so I wasn't confident that it primed so I did it again. Checked again and it's the same. Remove the oil filter and it is dry. I did the procedure again and the same results. I'm worried to keep trying this as the only oil in the engine is what I used to lubricate the parts when reassembling the piston. The crankcase was drained as well. I Removed the oil tank and checked all the li

Tried to start my 850HL the other and had no spark. Changed the plugs, but while checking for spark noticed not getting fuel either. So no spark and no fuel. ECU? Anyone else have anything like this?

I have a 2018 Sportsman 570 SP Hunters Edition. I bought the quad new in August of 2018 and put around 20 miles on it with no issues. In early January of this year the quad was acting as if it had a bad battery even though it had been plugged into a tender. I checked the battery and it tested well so I took it to the dealership for warranty service. They had it for almost a month. They determined the quad had a bad EPS unit and swapped it out. Then they told me that the wire for the EPS needed to be updated as they could not program the new unit with the old wire. After the wire came in dealer

Hi im new to the site. I have a 99 sportsman 500. I has been sitting for about a year now. I bought a new battery for it the other day and now i dont have any power to anything but the winch. Any help would be great. I already cut the pouch and checked voltage on both sides of the circuit breaker.

Got a 04 Sportsman 500 that wasnt running- owner said it needed a stater and a new battery. It ran rough (been sitting out in the weather for a while). A friend and I started by adding a new battery and it would start barely with the choke and his hand over the air-filter. I decided to install the new battery in the holder on the side. we had it on the rack because the old on was still in the bike. I tried to be nifty by turning the battery to put the terminals in an easier spot to get to, but forgot to reverse the cables too. In a sentence, I reversed the positive and negative on the ba

JUST BOUGHT A 2019 SPORTSMAN SP 850 TOURING. TRYING TO FIND SOMEONE THAT HAS ACCESSORIES THAT WILL WORK ON THIS UNIT. PLUS A LIFT KIT. DOES ANYBODY HAVE ANY IDEAS. THANKS.

Has anyone had any luck putting a different gauge on this machine. Would you happen to have the wiring diagram?

Does anyone know how to access the check engine codes on a 2018 450 sportsman. Just changed battery and spark plug . It runs fine but the light is on and I need this to plow snow and need it reliable. Any ideas . Thanks

2012-2014 Sportsman 400/500 factory service manual View File This is the factory service manual for multiple models of the years 2012-2014 sortsman 400/500 including hd edition's. Submitter colin james Submitted 08/13/2019 Category Polaris ATV  

Hello i have a Polaris 2003 sportsman 600 Polaris Sportsman OEM Gauge Speedo Speedometer Display Dash Cluster 3280425 the speedo is not working no 4*4 i can find nothing can i put a speedo 2004Speedometer Gauge Speedo 3280431 04-08 Sportsman if it will work

I have a 2005 Sportsman 500, Instrument cluster will not illuminate, hi/lo beams work though. Any tips or troubleshooting info is greatly appreciated!

Hi, I got a check engine light and a diagnostic code 520194 2 and i know it has something to do with throttle voltage out of range I'd like to know if thats something that can be adjusted ? Or does anybody know what should i test ? I just bought this atv and I'm fixing it as its been in an accident. I also changed throttle leaver as original one was broken and I noticed inside the 4x4 selector assembly there are 2 contacts but I'm not sure if they're suppose to make contact at idle. I found some info online but some are saying they're suppose to touch and some say they're not. I t

Just have a couple questions first does anyone else have an issue with the right hand tie rods coming loose second does anyone else’s power steering making a weird sound at times