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Found 122 results

  1. Hi Anyone else with a 2017 sportsman with EPS, experiencing hard lock up with the CVT clutches. As compared to my friends 2006 Polaris 500 HO they seem to be a lot smoother engagement. Any ideas or is this normal for this model.
  2. Well, it overheated then started blowing white smoke!! I have it torn down & the cylinder appears to be warped. Going to have the head checked out next but in the meanwhile... Does anyone have the torque sequence/specs for the head bolts?? TIA
  3. Charging issue? I have a 2017 Polaris Sportsman 570 EFI. Yesterday, I start the machine and it says low power (10.6-10.8). This machine is on its second battery. This is a new AGM battery with 50cca more than stock. Should I look at the regulator or stator? Thanks!!!
  4. Got a 04 Sportsman 500 that wasnt running- owner said it needed a stater and a new battery. It ran rough (been sitting out in the weather for a while). A friend and I started by adding a new battery and it would start barely with the choke and his hand over the air-filter. I decided to install the new battery in the holder on the side. we had it on the rack because the old on was still in the bike. I tried to be nifty by turning the battery to put the terminals in an easier spot to get to, but forgot to reverse the cables too. In a sentence, I reversed the positive and negative on the battery like a dummy. When we discovered my mistake and corrected it, we turned on the bike, but the display did not light up and the key did not turn on the starter. jumping the solenoid worked the starter, so we thought the solenoid just burned up when I reversed the pos and neg... new solenoid and no difference. what have I burned up? Also, the shifter does not seem to do anything in the trans. it slides back and forth like its stripped in the trans. any help would be appreciated!! I think the biggest issue right now is the electrical.
  5. View File 2013-2018 Polaris Sportsman and Outlaw 90 Service Manual this is the service manual for the 2013 through 2018 sportsman and outlaws 90 Submitter Cjames58 Submitted 08/23/2018 Category Polaris ATV
  6. Hey, how's it going? I'm a new member looking to get some advice before I go to check out a '14 Sportsman 800. I wanted to get input from you guys that have experience with Polaris machines. I've been riding my whole life, dirt bikes and atvs... Honda, Suzuki, Yamaha, but never Polaris. I'm looking for advice on what I should be looking for, any common issues, really any general advice. I couldn't find many reviews of the Sportsman 800 online, so and general reviews on quality/reliability would be great too. A little info on the machine. -2014 800 EFI -640 miles, 77hrs. -Winch -Asking price is $5500 Couple add ons: (nothing major) -Aftermarket wheels with Maxxis tires -Front and rear brush bumpers -LED lights Probably going to see it in the next couple days. I'll make sure to check out all the basics... Fluids, front end, tires, suspension etc. Plus anything else you guys recommend. Thanks for any advice on advance!
  7. Hello, Over the years I have always used a friends machine, and only ride a few times a year. Last week I purchased a 2002 Polaris Sportsman 700. The front diff needs a rebuild, the axles are very loose where they go into diff. My question is, both front wheels rotate forward by hand, but do not rotate the opposite direction. Is this "NORMAL OPERATION" I plan on rebuilding the hubs at the same time as the diff..... My question about the rear diff, it rolls as if the machine has a total POSI rear axle...……. I lifted the front end off the garage floor with overhead hoist, as I moved it sideways the rear tires skidded rather than rotate. Both would roll forward easy, but not go in a circle. When I drove the machine in the garage making a tight turn I could feel the binding and skidding of rear tires.... Even if the switch was in 4 wheel drive, when it's hanging in te air the ignition is off...….. with the machine in 2 wheel drive mode, is that HONESTLY 1 wheel drive to allow turning without tearing up the lawn? then it locks the rear axle once it's put into 4 wheel drive? I'm guessing the rear diff needs a rebuild also because there is something "BALLED UP" internally locking the rear wheels together? It's a old machine that was not maintained, I thought the wheels were all rusted, but it was 17 years off baked on red clay. Just wanting to make it a reliable machine. I have great mechanical ability, just lacking a little knowledge of what is suppose to be "NORMAL OPERATING STANDARDS" Thank you in advance for sharing your knowledge. Jeff
  8. I have a 2018 Sportsman 570 SP Hunters Edition. I bought the quad new in August of 2018 and put around 20 miles on it with no issues. In early January of this year the quad was acting as if it had a bad battery even though it had been plugged into a tender. I checked the battery and it tested well so I took it to the dealership for warranty service. They had it for almost a month. They determined the quad had a bad EPS unit and swapped it out. Then they told me that the wire for the EPS needed to be updated as they could not program the new unit with the old wire. After the wire came in dealership told me they were still having troubles programming. After another week and a half they told me that they had consulted several times with engineers from Polaris and found a workaround and that the quad was ready for pickup. I contacted Polaris to inquire about the warranty being extended as it was in the shop for a month. They extended the 6 month factory warranty for an additional 3 months. I picked the quad up and the dealership said that the 2018 SP editions were known to have issue a with the EPS units but believed that they had fixed mine. I had it back for around a month and took it out a couple times for short rides and everything seemed fine. I parked it again for a few days and when I went to start it same issues (acting like the battery is no good and won’t start, when I jump start no power steering). Took it back to dealership and waiting to hear what the diagnosis is this time as well as their plan to fix this permanently. Just wondering if anyone else has had issues similar to mine or can give me some advice. Thanks in advance!
  9. Just got a 2019 570 a few weeks ago, haven’t got much seat time yet but I’m loving it! I’m not new to riding but new to Polaris. I’ve had a few 4wheeler’s over the years, including a Yamaha kodiak 450 and later a Honda rancher 420.
  10. It's time to replace the shocks and struts. Looking for some stiffer springs than the OEM as I use this for farm work and I put heavy loads on the rear and haul small trailers frequently. I've seen a couple aftermarket offerings that say they're 10% or so heavier duty. Any other options for something a little stronger / stiffer? Thanks.
  11. Hey guys, new to the page from Australia. Just wanna know if anyone has had an alternator charging prob if using an auxillary piece of equipment eg spray unit. New battery, and cant seem to catch the alternator playing up, reads all good on outlet power.Just doesn't keep up the charge only when using spary unit, and headlights are off.....
  12. View File 2005 Polaris Predator 50/90 Sportsman 90 Service Manual This is the factory service manual for the 2005 predator 50cc and 90cc, Sportsman 90cc. Download all the chapters for the complete manual or just the sections you need. Submitter colin james Submitted 04/06/2019 Category Polaris ATV  
  13. Version 1.0.0

    14 downloads

    This is the factory service manual for the 2005 predator 50cc and 90cc, Sportsman 90cc. Download all the chapters for the complete manual or just the sections you need.
  14. I was wondering if somebody could help me with the calibration process on my 2005 Polaris Sportsman 700 EFI. Thank you
  15. Like the title says, my quad is suffering from a short. I think I traced it to a 4 wire harness that enters the engine case above the manual starter just in front of the electric starter. It is rather odd in that it has 3 yellow wires and one gray or tan wire. If I giggle it, I lose all power to the quad. Is this the magneto underneath? Thanks in advance, Greg
  16. Tried to start my 850HL the other and had no spark. Changed the plugs, but while checking for spark noticed not getting fuel either. So no spark and no fuel. ECU? Anyone else have anything like this?
  17. Version 1.0.0

    8 downloads

    Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400
  18. View File 2006 Sportsman X-2 500 EFI Service Manual This is the factory service manual for the 2006 Sportsman X-2 EFI. Download all the chapters for the complete service manual or just the sections you need. Submitter colin james Submitted 03/30/2019 Category Polaris ATV  
  19. Version 1.0.0

    7 downloads

    This is the factory service manual for the 2006 Sportsman X-2 EFI. Download all the chapters for the complete service manual or just the sections you need.
  20. View File 2017-2019 sportsman 450/570 with eps factory service manual This is the factory service manual for the 2017-2019 factory service manual for the sportsman 450/570 with electronic power steering Submitter colin james Submitted 09/06/2018 Category Polaris ATV
  21. Hi everyone new to the forum. I’m looking to upgrade my son from an Eton brand 50cc atv. It’s 2 stroke and can take awhile to warm up in the cold months. Anyway, I found a mint looking 2004 Polaris Sportsman 90 ($1400)and a few 2015 and 2016 Arctic Cat DVX 90 atvs ($1800) in my area. Just wondering if I’m crazy for considering the Sportsman since it is 10 years older. Basically Are the newer atvs 2015/ 2016 made any better or worse than the 2004 atvs? I know it is hard to say without seeing them and testing them out, but any experiences in general may help me to decide. Thank you
  22. View File Polaris 1996-1998 ATV Light Utility Service Manual Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400 Submitter mike rhoades Submitted 03/02/2019 Category Polaris ATV  
  23. Version 1.0.0

    35 downloads

    This is the factory service manual for the 2017-2019 factory service manual for the sportsman 450/570 with electronic power steering

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