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Found 149 results

  1. Does anyone know how to access the check engine codes on a 2018 450 sportsman. Just changed battery and spark plug . It runs fine but the light is on and I need this to plow snow and need it reliable. Any ideas . Thanks
  2. Hi, I got a check engine light and a diagnostic code 520194 2 and i know it has something to do with throttle voltage out of range I'd like to know if thats something that can be adjusted ? Or does anybody know what should i test ? I just bought this atv and I'm fixing it as its been in an accident. I also changed throttle leaver as original one was broken and I noticed inside the 4x4 selector assembly there are 2 contacts but I'm not sure if they're suppose to make contact at idle. I found some info online but some are saying they're suppose to touch and some say they're not. I think id depends of the year of the machine but I'm not sure. I'd really appreciate any help that i can get with this Thanks
  3. All I have been through everything. Bought brand new. Throttle safety switch Cam and rockers ECM Carborator Stator Fuel safety switch Battery Everything every forum has spoken of I've bought sealed airbox completely tight unplugged black wire on trans. I have literally done everything in the book.Checked oil today full of gas anyone no anything what might b wrong. Next I'm taking head off and making sure valves seat any ideas.
  4. I have a 2005 Sportsman 500, Instrument cluster will not illuminate, hi/lo beams work though. Any tips or troubleshooting info is greatly appreciated!
  5. View File 1996-2000 Polaris Sportsman 335/500 Service Manual This is the factory service manual for the polaris sportsman 335 & 500. You can download the section you need or download all of the chapters for the complete manual Submitter colin james Submitted 10/19/2018 Category Polaris ATV
  6. I have a 2000 Polaris Sportsman 500. The Speedometer got water inside of it and it sat for a long time. So now that speedometer is trashed to say the least and i need to find a replacement. I don't want to put up the cash for an oem one so i was wondering if anyone knew any good speedometers out there i could use. I've found many speedometers i like but don't know how i'd wire it up without the same connection points. Thanks, any input is appreciated
  7. I have a 2000 Polaris Sportsman 500. A year or so ago we got it running after replacing the kill switch. It ran great but after some use for a couple months it got a flat tire and for some reason we just forgot about it and it sat for some time. Before it sat i replaced the gas cap, fuel filter, fuel pump, petcock, battery, starter relay, oil and oil filter. I recently went to start it and it started so quickly and without choke or throttle but the ATV wouldn't move till about 1/4 throttle and it wasn't really a smooth ride until 1/2 throttle. it also would bog out randomly after you came to a stop and sounded like it was getting too much fuel. I cleaned the carb and adjusted the air/fuel screw to 1 3/4 turns out. I also messed with the idle and the throttle cable adjuster up on the handlebars. It's safe to say it now runs worse than when i started working on it 2 days ago. It takes more effort to get started and bogs out idling after about 30 seconds. I tried adjusting the idle but every time i do it'll get to a sweet spot but after driving it down the driveway and back the idle will go up and down to the point where i can't put it in gear because the gears will grind. Any thoughts or ideas would be greatly appreciated. Thanks
  8. whats up fellas....the white wire going from the throttle body came unplugged from the circuit board and im not sure where it plugs back in to ? i see where the red wire goes but im not sure where the white wire goes...im not even sure what those wires do..any help would be appreciated..thanks. 1996 polaris sportsman 500 4x4 push button awd.
  9. Version 1.0.0

    4 downloads

    2004 Polaris Sportsman 600/700 Service Manual PN 9918803
  10. Just bought this ATV. Wondering if my gauge from a 2003 will plug in and work. I know mine does not have a fuel gauge, but if the rest works, I am in.
  11. Problem: The ATV starts and runs at idle perfectly. But as soon as I open the throttle, the engine starts to slow down until it stops. On the attached video you can hear the sound of how it works: see video below Prehistory: there is a Polaris Sportsman 500 1998, which for about 1.5 years stood in repair, including also replacing CDI with one taken from the same ATV. Finally, the vehicles were on wheels, traveled several kilometers and overheated - forgot to fill the antifreeze Came back home in small moves. The next trip started well, but after 10 km there was a feeling of a small drop in power (even as the vehicle got warm completely) but still drives. Next trip - the situation is repeated. The next test of ATV through time and a huge loss of power from the very beginning. The engine sneezes, does not want to go more than 5 mph. What has been done: the carburetor has been replaced with a new one (inexpensive, $ 40), a new spark plug, a new ignition coil, the engine head has been removed, the piston is in good condition, valves were corrected - but the problem was definitely not in them. Ignition control unit is suspected. Who faced similar? Please help in solving the problem. Thanks in advance.
  12. Looking at a 2004 Polaris Sportsman 600, with new winch, new 48” plow, 2200 miles and clean. Serviced 200 miles ago, new battery. Selling for $3100....yay or nay. Color is yellow🤓
  13. View File 2017-2019 sportsman 450/570 with eps factory service manual This is the factory service manual for the 2017-2019 factory service manual for the sportsman 450/570 with electronic power steering Submitter colin james Submitted 09/06/2018 Category Polaris ATV
  14. View File 1985 - 1995 Polaris ATV Service Manual (All Models) 1985 - 1995 Polaris ATV Service Manual (All Models) Covers the following models: 1985 Scrambler Trail Boss 1986 Scrambler 1986 Trail Boss 1986 Scrambler 1986 Trail Boss 1987 Trail Boss 1987 Cyclone 1987 Trail Boss 4x4 1987 Trail Boss 4x4 1987 Trail Boss 4x4 1988 Trail Boss 2x4 1988 Trail Boss 4x4 1988 Trail Boss 250 RIES 1988 Trail Boss 250 RIES 1989 Trail Boss 1989 Trail Boss 2x4 1989 Trail Boss 4x4 1989 Big Boss 4x6 1989 Big Boss 4x6 1990 Trail Blazer 1990 Trail Boss 250 1990 Trail Boss 2x4 1990 Trail Boss 2x4 350L 1990 Trail Boss 4x4 1990 Trail Boss 4x4 350L 1990 Big Boss 4x6 1991 Trail Blazer 1991 Trail Boss 250 1991 Trail Boss 2x4 1991 Trail Boss 2x4 350L 1991 Trail Boss 4x4 1991 Trail Boss 4x4 350L 1991 Big Boss 4x6 1991 Big Boss 6x6 1992 Trail Blazer 1992 Trail Boss 250 1992 Trail Boss 2x4 1992 Trail Boss 2x4 350L 1992 Trail Boss 4x4 1992 Trail Boss 4x4 350L 1992 Big Boss 4x6 1992 Big Boss 6x6 1993 2502x4 1993 3502x4 1993 2504x4 1993 3504x4 1993 Sportsman 1993 2506x6 1993 3506x6 1993 Trail Boss 1993 Trail Blazer 1994 3002x4 1994 4002x4 1994 3004x4 1994 4004x4 1994 3006x6 1994 4006x6 1994 Trail Boss 2W 1994 Trail Blazer 2W 1994 Sportsman 4x4 1994 Sport 1995 3002x4 1995 4002x4 1995 3004x4 1995 Xplorer4x4 1995 4006x6 1995 Trail Boss 1995 Trail Blazer 1995 Sportsman 4x4 1995 Scrambler 1995 Magnum 2x4 1995 Magnum 4x4 1995 Sport This is an external source from https://thequadconnection.com Submitter quadcrazy Submitted 05/24/2018 Category Polaris ATV
  15. Has anyone had any luck putting a different gauge on this machine. Would you happen to have the wiring diagram?
  16. View File 2018 Polaris Sportsman 850/1000 Service Manual This is the factory service manual for the 2018 Polaris Sportsman 850 and 1000 ATV. Submitter colin james Submitted 10/19/2018 Category Polaris ATV
  17. So yesterday I picked up a 07 polaris sportsman 800efi stealth edition for 3k. Will lead a pic ltr. In good shape. Here's what's wrong with it: The rpm needle doesn't work just like my other sportsman... not too worried ab that. The motor doesn't sound like it's running quite right and doesn't feel like it has much more power than my 500. I'm thinking it needs a tune up and some fresh oil.. but also it feels like it's running rich. It's a little buggy when you goose the throttle and sometimes farts when you let off (like I little backfire out the exhuast). I'm gonna check timing and valave clearence on the motor first but thinking of putting a tuner on it? Anybody got a suggestion? Mainly looking for more power.
  18. I found a black rubber hose hanging down from the front of my Sportsman 850. I'm trying to see if it's the diff vent hose, or something else and if it's something else, what it's supposed to attach to...
  19. 1 download

    This is the factory service manual for multiple models of the years 2012-2014 sortsman 400/500 including hd edition's.
  20. I have a 2017 Sportsman 570 SP with a power steering issue. Dealer tells me my machine is one that is not covered by recall and offers no help other than bring it in they will look at it. Any ideas?
  21. 2012-2014 Sportsman 400/500 factory service manual View File This is the factory service manual for multiple models of the years 2012-2014 sortsman 400/500 including hd edition's. Submitter colin james Submitted 08/13/2019 Category Polaris ATV  
  22. JUST BOUGHT A 2019 SPORTSMAN SP 850 TOURING. TRYING TO FIND SOMEONE THAT HAS ACCESSORIES THAT WILL WORK ON THIS UNIT. PLUS A LIFT KIT. DOES ANYBODY HAVE ANY IDEAS. THANKS.
  23. View File 2018/2019 Polaris Sportsman XP 850/1000 Service Manual This is the factory service manual for the 2018/2019 Polaris Sportsman XP 850/1000 Submitter colin james Submitted 08/01/2019 Category Polaris ATV  
  24. Version 1.0.0

    16 downloads

    This is the factory service manual for the 2018/2019 Polaris Sportsman XP 850/1000
  25. Version 1.0.0

    6 downloads

    1996-2003 Polaris Sportsman 500 Service Manual

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