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Found 109 results

  1. whats do you think on over all
  2. Well, it overheated then started blowing white smoke!! I have it torn down & the cylinder appears to be warped. Going to have the head checked out next but in the meanwhile... Does anyone have the torque sequence/specs for the head bolts?? TIA
  3. View File 2017-2019 sportsman 450/570 with eps factory service manual This is the factory service manual for the 2017-2019 factory service manual for the sportsman 450/570 with electronic power steering Submitter colin james Submitted 09/06/2018 Category Polaris ATV
  4. I have a 2018 Sportsman 570 SP Hunters Edition. I bought the quad new in August of 2018 and put around 20 miles on it with no issues. In early January of this year the quad was acting as if it had a bad battery even though it had been plugged into a tender. I checked the battery and it tested well so I took it to the dealership for warranty service. They had it for almost a month. They determined the quad had a bad EPS unit and swapped it out. Then they told me that the wire for the EPS needed to be updated as they could not program the new unit with the old wire. After the wire came in dealership told me they were still having troubles programming. After another week and a half they told me that they had consulted several times with engineers from Polaris and found a workaround and that the quad was ready for pickup. I contacted Polaris to inquire about the warranty being extended as it was in the shop for a month. They extended the 6 month factory warranty for an additional 3 months. I picked the quad up and the dealership said that the 2018 SP editions were known to have issue a with the EPS units but believed that they had fixed mine. I had it back for around a month and took it out a couple times for short rides and everything seemed fine. I parked it again for a few days and when I went to start it same issues (acting like the battery is no good and won’t start, when I jump start no power steering). Took it back to dealership and waiting to hear what the diagnosis is this time as well as their plan to fix this permanently. Just wondering if anyone else has had issues similar to mine or can give me some advice. Thanks in advance!
  5. Hi everyone new to the forum. I’m looking to upgrade my son from an Eton brand 50cc atv. It’s 2 stroke and can take awhile to warm up in the cold months. Anyway, I found a mint looking 2004 Polaris Sportsman 90 ($1400)and a few 2015 and 2016 Arctic Cat DVX 90 atvs ($1800) in my area. Just wondering if I’m crazy for considering the Sportsman since it is 10 years older. Basically Are the newer atvs 2015/ 2016 made any better or worse than the 2004 atvs? I know it is hard to say without seeing them and testing them out, but any experiences in general may help me to decide. Thank you
  6. Got a 04 Sportsman 500 that wasnt running- owner said it needed a stater and a new battery. It ran rough (been sitting out in the weather for a while). A friend and I started by adding a new battery and it would start barely with the choke and his hand over the air-filter. I decided to install the new battery in the holder on the side. we had it on the rack because the old on was still in the bike. I tried to be nifty by turning the battery to put the terminals in an easier spot to get to, but forgot to reverse the cables too. In a sentence, I reversed the positive and negative on the battery like a dummy. When we discovered my mistake and corrected it, we turned on the bike, but the display did not light up and the key did not turn on the starter. jumping the solenoid worked the starter, so we thought the solenoid just burned up when I reversed the pos and neg... new solenoid and no difference. what have I burned up? Also, the shifter does not seem to do anything in the trans. it slides back and forth like its stripped in the trans. any help would be appreciated!! I think the biggest issue right now is the electrical.
  7. View File Polaris 1996-1998 ATV Light Utility Service Manual Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400 Submitter mike rhoades Submitted 03/02/2019 Category Polaris ATV  
  8. Version 1.0.0

    3 downloads

    Service manual for 1996-1998 Polaris ATVs and light utility vehicles covers: Magnum 2x4, Trail Blazer / Scrambler, Sportsman 4x4, Magnum 4x4, Trail Boss / Sport, 6x6 / Magnum 6x6, Xplorer 300 / Xplorer 400, Sportsman 500 & Xpress 300 / Xpress 400
  9. Version 1.0.0

    28 downloads

    This is the factory service manual for the 2017-2019 factory service manual for the sportsman 450/570 with electronic power steering
  10. I have a 2000 Polaris Sportsman 500. A year or so ago we got it running after replacing the kill switch. It ran great but after some use for a couple months it got a flat tire and for some reason we just forgot about it and it sat for some time. Before it sat i replaced the gas cap, fuel filter, fuel pump, petcock, battery, starter relay, oil and oil filter. I recently went to start it and it started so quickly and without choke or throttle but the ATV wouldn't move till about 1/4 throttle and it wasn't really a smooth ride until 1/2 throttle. it also would bog out randomly after you came to a stop and sounded like it was getting too much fuel. I cleaned the carb and adjusted the air/fuel screw to 1 3/4 turns out. I also messed with the idle and the throttle cable adjuster up on the handlebars. It's safe to say it now runs worse than when i started working on it 2 days ago. It takes more effort to get started and bogs out idling after about 30 seconds. I tried adjusting the idle but every time i do it'll get to a sweet spot but after driving it down the driveway and back the idle will go up and down to the point where i can't put it in gear because the gears will grind. Any thoughts or ideas would be greatly appreciated. Thanks
  11. I'm working on a 2018 Sportsman 570 and found in the service manual that there are two different torque methods for the head bolts depending on whether the bolts are silver or black. Well, silver bolts came out of my engine and I'm going to be replacing them with new bolts, however the parts fiche doesn't specify bolt color or that there is even an option!?! Has anyone on here been through this before and can offer insight?? TIA
  12. View File 2005-06 Polaris Sportsman 400 450 500 Service Manual 2005-06 Polaris Sportsman 400 450 500 Service Manual. Full ATV service manual Submitter flyinbrian365 Submitted 02/18/2019 Category Polaris ATV  
  13. Version 1.0.0

    1 download

    2005-06 Polaris Sportsman 400 450 500 Service Manual. Full ATV service manual
  14. View File 2010 Polaris Sportsman 850 All Models Service Manual Full Service Manual Submitter flyinbrian365 Submitted 02/17/2019 Category Polaris ATV  
  15. View File 2012-13 Polaris Sportsman 550 EPS X2 Service Manual Full service manual Submitter flyinbrian365 Submitted 02/15/2019 Category Polaris ATV  
  16. View File 2011 Polaris Sportsman 550 All Models Service Manual 2011 Polaris Sportsman 550 All Models Service Manual, Full service manual Submitter flyinbrian365 Submitted 02/13/2019 Category Polaris ATV  
  17. Version 1.0.0

    1 download

    2011 Polaris Sportsman 550 All Models Service Manual, Full service manual
  18. View File 2012-2014 Polaris Sportsman 400 HD Service Manual This the factory service manual for the 2012- 2014 sportsman 400 hd service manual Submitter colin james Submitted 02/08/2019 Category Polaris ATV  
  19. Version 1.0.0

    2 downloads

    This the factory service manual for the 2012- 2014 sportsman 400 hd service manual
  20. View File 2013-2018 Polaris Sportsman and Outlaw 90 Service Manual this is the service manual for the 2013 through 2018 sportsman and outlaws 90 Submitter Cjames58 Submitted 08/23/2018 Category Polaris ATV  
  21. View File 2018 Polaris Sportsman Touring 850/1000 Owners Manual 2018 Polaris Sportsman Touring 850 SP / XP 1000 Submitter r97f1504x4 Submitted 02/03/2019 Category Polaris ATV  
  22. If a 2019 polaris 850 sp premium has an MSRP of 10,999.00 What is a fair price to offer the dealer?

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