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Found 11 results

  1. I have a 1999 Sportsman 500, it was running fine, than started to lose power in the winter, I adjusted the idle screw and away I went, than a few weeks ago it died, I have found that i am flooding the engine, compression was at 70PSI and due to the compression release mech. i assume i am good as it compared to the same PSI on a 2000 sportsman 500 i have. i cannot start the atv unless i go full throttle and it starts an runs for about 30 sec than dies, again it is flooded. i ordered a new carb off ebay as i could get one for around $40. put that in same issue, i have checked the timing, (good), valves out of adjustment i adjusted to .006 still same issue, i have found the exhaust lobe and rocker arm to have some wear, i have ordered new ones, but am looking for any other input in this area as well. would the exhaust cam and rocker arm cause the engine to flood? i have used a bore scope and the piston liner has good cross hatching still? any input would be great.
  2. Hey there all, First off thanks for the board. My Bayou 220 has survived 3 teenagers and is on its 4th now. Up until recently it has been a virtual tank....until I decided to fix it;) Noticed some smoking from the engine block (not exhaust) so figured it was time for a quick top end rebuild. Now that I have it all back together, it fails to start. I've pulled the starter rope until my arm is tired. So I will be as detailed as possible and hopefully get some help. Completed: -New Head gasket -New Valve seals -New piston (standard) -New rings (standard) -All new seals -Cleaned up head and valves (didn't do any resurfacing, as it all cleaned up pretty easy) -All torqued to spec -Piston ring gaps all checked out -Valve clearances (Intake: .18mm, Exhaust .20mm). Not too tight, not too loose. Pros: -Engine IS making decent compression -DO have spark -Will fire for a split second if I drop some gas in the spark plug hole and pull start. Will NOT from carb and or intake valve. Timing: So I followed the guide of: TDC -Flywheel aligns on the “T” mark on the engine site hole -Cam gear mark aligned with the cover mark Seeing as this is my first time doing a top end rebuild on an ATV. Here are my questions and concerns: -I didn't realize (dummy me) that there are 2 TDC's. 1- Compression, 1-Exhaust. How do I know if I'm on the right one? -Does the cam need to be aligned a certain way when put back in? I just aligned the cam gear dimple with the cam and put it in. No alignment. Thanks ahead of time. I feel like I'm 90% there, but I'm missing an important step for completion.
  3. I've got some good parts left over from my recent 4wd 2003 Big Bear adventure. Used on 2000-2010 Big Bears. Very good complete head-fits 350 also, came off 400 2002, Have timing chain, gear, guides, case & trans (2wd) Fuel tank, harness, misc. electronics, front shocks/springs, also have some other stuff. Most parts also fit some 90's models, (Kodiak 400 '93-'98), check it to verify. Located near Chattanooga, LMK what you need, offer, cash/trade.
  4. Where is the best place for a new camshaft for a 2000 Polaris Sportsman 500 RSE? I figured some of the quad owners on this forum have probably bought them before as this is a common problem on the Polaris 500. My exhaust cam lobe is almost completely wore down and the thing hardly will even get up an go. I like other's opinions rather than just "buying on the fly". If any of you guys have a good suggestion I'd be interested in getting a good one at a fair price. 2000 Polaris Sportsman 500 Remington Steele Edition
  5. jglover

    cam

    Hi new here i am looking for a used stage 1 hot cam for a warrior 350 thanks
  6. Curious if anyone is running these? Sellers claim the automatic tensioners loosen at rapid throttle closing from high rev. Is this for real?
  7. Here is lap 1 from my last race. [ame=http://www.youtube.com/watch?v=k76xXm50edY]VDR Hare Scramble 9-11-11 - YouTube[/ame]
  8. Just foolin around..... Mounted the cam to the Front fender this morning.....Looks like chit on my Screen.....Maybe I need a new Monitor or I just dont know how to adjust it....What does it look like on your screen???? Grainy???? [ame=http://www.youtube.com/watch?v=PFXhMN8u99c]YouTube - Archos Front Fender Trial[/ame]
  9. Skullcamz 480 Line Helmet Cam..Ive had it for Several yrs and it works good...You use it with your Existing Video Camera... Back then I think I paid 230 for it.... I want it gone at 100 Shipped..... Video From this Cam a Few yrs ago.... Me following my Buddy Rex Karz at Pismo Pismo
  10. I have a 480 Bullet Cam....with everything to Hook up to your Camera..Battery Holder to Power the Bullet Cam and Microphone..I was just told that I can upgrade 100 Bucks....
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