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  1. Hi im new to this site thanks for letting me on I have a 1986 Suzuki LT 230 GE quad-runner shaft drive .I got it for a great price a few weeks ago i did some maintenance work fixed a few wires and it runs incredible.My question is what kind of gear oil does this atv use I use 10w40 motor cycle oil for engine J know that helps with wet clutch as well but what about gear oil do you chk it by opening plug and looking how much is in and what type do I use in it
  2. Hello all I have a 1998 Quadrunner 250 4x4 I'm having problems with it going into high low and won't go into Diff lock..sometimes reverse seems stuck too..I even have were the green neutral light will be on sometimes with the red reverse. After driving it and then stopping it won't start back up until I mess with the reverse shifter. Any help would be appreciated.. Thanks
  3. Hi all, new member here. Picked up a really cheap non-runner last night from a neighbor. He had gotten it from someone else who had rebuilt it a few years ago and it has decorated his garage since. It is an early-90's (1992 or 93?) Suzuki LT250, but the weird part is the engine is a neon green color. I am now wondering if someone swapped the original motor out of this quad. Does anyone have experience with these that could give me a pointer as to what this could have come out of? I have heard that some Arctic Cat models had the same Suzuki motor - could that be where this came from?
  4. Picked up a 98 Quadrunner 500 for a song. It's in rough shape, but funny enough it turned over and fired on starter fluid. Fuel lines are rotted to snot and the inlet tubes to the carb are rusty. I have a rebuild kit for the mikuni, but I'm wondering if anyone has used any of those alternatives on Ebay or Amazon that say they fit?
  5. I have a 99 250 Quadrunner. Currently has no spark. It would run for 5 minutes, then shut off. After it cooled down about 20-30 minutes, it would start again. I ordered a new stator and found the old one was damaged (copper windings broken) I installed the new stator, filled with oil and now it has no spark. Any assistance would be helpful
  6. Hey guys i am new to this site. i have a quadmaster 500 and last year my brother in law had it out and brought it back. When we went to put it away it wont move now any suggestions i have the belt cover off now. With it jacked up it seem to take gear when its not running.
  7. I have an older 1980s Suzuki quadrunner red lt 4wd (250) so just finished putting it all back together and was running fine just needed to adjust the rebuilt carb bf decides to hook up an air chuck to the gas tank because it got a shot of air in the gas line well 120psi didn’t agree with any of the parts including the new carb end result : new battery new carb now it just clicks (one single click) won’t turn over hard to pull start gets hung up (unless I remove the spark plug ) gas flooded out the first time but now does nothing purchases a new starter waiting the arrival
  8. I've had this machine for 2ish years, has ran great up until winter. Sometime during then, I managed to break the exhaust right before the muffler. The summer before it had a hard time idling, but we fixed it by cleaning the carb, and messing with idle. Near the end of last year, the only way for it to fire was the have full choke, and full throttle, and the engine bogged down and you had to keep on throttle for 25mins. Over winter, the throttle had dislocated, and I got it back in place. We got it running, and all was good. Spring came along, and now it doesn't start at all. A fluid is coming
  9. Anyone familiar with these models? Its a new to me quad, picked it up for basically nothing... Just time and materials now, this looks expensive.
  10. Aquired a Quadrunner 240 about a year and half ago.The man said he knew nothing of it history just took it a s an add on in a trade he had made, It looked good-early/mid 90's all the plastic in good shape with no obvious oil stains, dents, etc, now have time to check it a little cl;oser...any suggestions as to what to look for? Aside from metal shavings, checking fluids etc? Whats good to see? Bad? Thank ahead
  11. Hey guys, new here, but haven't found ANY answer to my specific problem on a Suzuki dedicated ATV forum, so here's to hoping! I acquired a 95' Quadrunner 250, 4x4, (LT4WD) for practically nothing with no spark. The PO had tossed in a used stator which didn't fix the problem... so I went all routes (though cheaply) to narrow down the initial problem of no spark. Plug, coil, CDI (caltric) and stator w/pickup (caltric) were purchased and installed. And it RAN, but bogged horribly and would not rev past 1/4 throttle. I checked fuel flow, vacuum lines, all the normal stuff, no issu
  12. View File 1985-90 Suzuki Quadrunner LT230 Service Manual 1985-90 Suzuki Quadrunner LT230GE, LT-F230G, LT230S Service Manual Submitter Admin Submitted 06/29/2019 Category Suzuki ATV  
  13. Version 1.0.0

    11 downloads

    1985-90 Suzuki Quadrunner LT230GE, LT-F230G, LT230S Service Manual
  14. View File 1985-86 Suzuki Quadrunner LT 250E Service Manual 1985-86 Suzuki Quadrunner LT 250E Service Manual Submitter Admin Submitted 06/29/2019 Category Suzuki ATV  
  15. Version 1.0.0

    6 downloads

    1985-86 Suzuki Quadrunner LT 250E Service Manual
  16. Got myself another project. Got it running only to find it has a transmission problem. now I am trying to rebuild it but problem is the bolt that holds on the pull start recoil gear. Any ideas if this is left threaded or right threaded. Left loosy or righty tighty. Thanks. Hender
  17. As stated above working on a 1999 Suzuki LT-F160. I think I’m having trouble with the carburetor. I keep fouling spark plugs. Full disclosure, I did make a poor attempt to “rebuild” the carb (that’s why I think that’s the issue). No idea if the new parts are at the correct “settings” (gaps and such) I believe the starting point is 1.5 turns from bottom out on the adjustment screw (is there another adjustment I don’t know of?). Doesn’t feel like I’m getting gas drawn through the carb (clogged jet maybe?), the plug isn’t wet at all (assuming why they’re fouling?) Not a great deal of experience
  18. So I bought a 2001 Quad Runner 250 for my son/wife. Sorry I run a Grizzly 660. I’ve rode it many times with no issue. My son’s first time out, I could always hear him but feeling he ran it red line in first gear a lot. So this is what it was doing during/end of the 2-3 hour ride: - halfway though noticed smoke (oil) coming from front of the motor sort of under exhaust manifold. Once back at the truck, it was really noticeable. Definitely oil burning off. I’m thinking from the top end maybe. So quick inspection: - No leaks or seepage of oil that I could see -
  19. I just got this quad a few days ago and finally got it running. It has oil leaking and it seems to be coming out around a cylinder bolt. Not the valve cover but just below and to the rear. Is there supposed to be crush washers on that bolt? and what are those bolts supposed to be torqued at? Thanks
  20. Just got the above mentioned quadrunner. First one ever. Always been a small engine tinkerer but figured I'd need a little help on this one.
  21. Hey everyone im new here, i have a problem with my 2001 suzuki quadrunner 500. When i start the bike up it sounds fine but a few seconds later the idle speed just keeps rising to where you cant put it in gear, and if im lucky it will climb down to where i can put it in gear but when i press the gas it immediately want to die. Please help me!
  22. How do I replace the pinion clutch shaft in a 1987 Suzuki LT230 quadrunner? It starts up on the first kick but when I put it in gear it wants to kick up. I can give it gas and put it in gear but my clutch lever isn’t doing anything. SOS
  23. I hope someone can help me with this. I recently finished cleaning up an old barn find Quadrunner 230 Shaft drive. The only thing I lost during the process was the screw that holds the airbox cover in place. The suzuki part number seems to be 02142-0516A. Naturally I would rather pick one up locally, but I can't find a description of what size the screw is. I have tries everything in my bin of leftover screws, and nothing fits. So the question is, does anyone know what size this screw is, or can anyone tell me how to find out? I have searched google for cross reference and come
  24. Used ATV parts available from Resurgence Small Engine Inc. All parts have been identified by manufacturer's part number, photographed, and listed on our website. Our used OEM parts are available for up to 60% off dealership prices. This way you can maintain your machine with well-made OEM parts at a more affordable price! Compatibility can be confusing, but we’ve simplified it for you. Browse our current parts inventory by type, make, year, & model or search by OEM part number. We make the logistics easy with our Free Shipping Promotion on US orders over $100! Visi

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