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Similar Forum Topics
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By kevinohio
My cylinder is full of gas.i thought if carb was messed up.gas came out the overflow.had a cheap china made carburator on it.i ordered a factory used one.couldnt find a new one.also the fuel shut off isn't working right.and going to be needing the battery hold down and seat bracket.where can I get a used one?
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By LCP92
Guys, I've got a 1999 Honda Foreman 450S. It runs great, but smokes out the exhaust after startup until it warms up. I'm thinking the valve seals are leaking. I was wondering if there is a way to replace them without removing the head or if there's an oil additive that will recondition the rubber seals. Any advice?
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By middlebrookgt
I have replaced the cracked stator cover on my non-running 2006 LT-F400F that I purchased recently, checked all the shafts vs the service manual and pics and advice here. I replaced missing gears, bushings and washers, made sure that truth marks were all aligned properly, that the shift cam springs felt like they returned properly, etc. IAfter installing the new stator cover I checked the transfer lever for proper movement from L-H-R and then cranked it up. Happily, it runs and changes gears well in L, but it will not shift into H or R for anything. I have opened it back up and am going back through it looking for the missing puzzle piece(s) but how can I best check that I have everything right this time before buttoning it back up?
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By DexKing
I recently got my hands on a free 2004 Recon that the owner had zero information on the machine or the history. Long story short, a little troubleshooting and research revealed i needed to replace the timing chain for it to stay running. when i opened the case, it the chain was so horribly stretched, that the tensioner pivot arm had play between it and the chain! I also found the oil pump chain totally disconnected from the sprocket due to being completely worn out. I tore the whole engine down and rebuilt it from the bottom up finding little things here and there that needed to be replaced. Upon inspecting the top end, i didn't find any bad/excessive play in the crank, rod bearings or wrist pin. Now the machine runs great, but even after 2x adjusting the valves, the chatter is way more than you'd expect from a honda normally. My neighbor is an auto mechanic by trade, and i asked him to take a listen. the look on his face when i started it and it was chattering like that was priceless! He mentioned that maybe the valves themselves might be wore out or stretched. my question here: what all can cause the excessive rattle up in the valve cover aside from valves being out of spec? Everything else seemed to be in decent condition as far as rockers and guides go. I am fairly new to small engine/ATV repairs, but am learning as a hobby and have a fair amount of knowledge with how to do some wrenching. Thanks!
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By Gwbarm
I have had my new tires for a while, chronic procrastinator, decided it was time to get them mounted up. Against my better judgement i decided to mount them myself.
I got one of these Harbour Freight manual tire mounting machines, mounted it to a half pallet to make it more portable. Very impressed with the quality and amount of tools that came in the kit for a low price point.
The bead breaker worked very well, i wasnt sure it would be able to do it, i think these tires are original to the bike its a 2004, but with enough lube, mothers concentrated car wash straight, it finally broke the bead.
Tire fit very well on the machine and it tightened down good.
The extra long pry bar that came with the kit worked well to get the outer rim of tire off.
Half way there, half way there no issues, then it got serious.
I pulled and i tugged had 3 prybars working this thing and it wouldnt budge no matter what i tried it would not come off, until i got the grinder out and cut it off. Im sure most of you see what the problem was. I didnt notice it until i was too far in to change direction. On this particular rim the tire goes on and off from the back side of the rim, not the front like what i was used to. The back side is the low side. Plus to add to the problem tires were old and not very strechy, i have a greater respect for how well these ATV tires are made with well reinforced sidewalls, even with the grinder it took me a minute or two to cut through it, of couse i was being very careful not to nick the rim. Anyway the HF machine worked well and the tire is off, hopefully the next one wont be this bad. Lot of hard work for an old man, glad i can still do it.
Now for the fun part , cleaning up the old rim, years of stop leak and slime caked on the inside, that stuff dries hard, the little Milwaukee is good for getting into tight spaces, but wasnt quite up to the task.
Needed a few more RPMs.
Old rattlecan paint just flaked right off. Now time to decide on a new color, tired of the boring gray. More to come!
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