Quantcast
Jump to content


2001 Polaris sportsman 500 4x4


Recommended Posts

I have a Polaris sportsman 500 and I just replace the piston in rings and head gaskets on it and I made sure the timing was exactly right it's getting gas and fire but it still won't start. It sounds like it has low compression by the same time it sucks then are pretty good from the intake. Also the valves are adjusted to spec. It did start the first time but it only stayed run for 5 seconds with starting fluid and then it shut off and then I tried to turn on the next day and it didn't do nothing and I've been going at first three weekends now and it still ain't doing nothing. I wonder if i set the timing off a little or a lot if it would start up because I inline the crankshaft sprocket with the crankcase timing line like it said in a manual and the two points on top of the cam sprocket to top dead center of the piston. I even took the spark plug out and stuck a camera light in there to make sure it was top dead center. And where I live all the darn mechanics dot work on Polaris ATVs are booked for two weeks which sucks and I need hope immediately or I'm just going to set the ATV on fire because I'm getting very frustrated with this crappy brand. Every other name brand ATV I worked on I got it running right and I replace the piston, rings and everything and they started up fine. But this is starting to get very frustrated and I don't know who to talk to who had this problem before, who "don't have to come look at it". Cuz when they say that that means you're not going to come look at it until 2-4 Weeks later which I don't have time for.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Forum Topics

    • By BenJammin
      I did a compression test on my 2005 Bombardier Traxter 650 CVT and it's 75 PSI.  service manual only talks about leak down test.  No specification for engine compression the manual.  What does 75 PSI tell me?  Thank in advance.
       
      A little history of this machine.  640 miles.  Picked it up about 2 years ago, not running. Probably the computer.  Tested all circuits and confirm it was the computer.  Long story short, I watched a Youtube video and fixed the computer. ATV now started and runs.  BUT, it tops out 20 MPH.  I cleaned the carb 3 times also using a Mikuni carb kit after the second time.  Slide in carb is going up and down.  Only adjustment for fuel is at 1.5 turns out.  NGK Sparkplug had soot on main part but brown on the electrode.  Champion sparkplug is brown.  I check CVT clutches and they both appear to engage like they suppose to.  Checked valve clearance it's 0.00, I can't get any feeler gauges in-between.  I check timing chain I believe it's in the correct position and hasn't skipped.  I removed muffler plug and drilled into muffler to try and make sure it wasn't plugged.
    • By Clydaho
      2022 Sector 550, 414 miles on it and the gas gauge reads empty.  I topped off the gas and it didn't change.
      There is no fuse that I could find.  No access at the gauge cluster.
      Wiring on the top of the tank looks good, properly connected.
      Could the sending unit in the tank be stuck or broken?
      Has anybody removed the tank lid?  Any tricks?  
      Any other ideas?
      Thanks for any help,
      Clyde
    • By ethie
      Hi All
      I have a 2012 Coleman 500 Outfitter that keeps fouling out the plug within 10-15 minutes 
      not sure where to start
    • By rgeiser
      View File 2003 Polaris Ranger 400-500 service manual
      2003 Polaris Ranger 400-500 service manual
      Submitter rgeiser Submitted 04/18/2024 Category Polaris UTV  
    • By mehim
      Hi everyone. 
      Let me explain the thread title. 
      My husband and I are very active in the nudist community, and we have stayed at many and most of the mainstream nudist and clothing optional campgrounds in the USA. We are now approaching our retirement and would like to start a podcast to share those off the road / backwoods / little known camping areas where nudity is allowed. We have purchased a 5th wheel camping trailer with a rear garage for the ATV and now need some good reports on the one to buy. 
      We are most interested in a side by side unit but would love to get your thoughts. 
      Feel free to stop by and say Hi and ask anything you would like to better understand what we are looking for in an offroad unit. 
      Thanks for reading and hope to hear from you. 

×
×
  • Create New...