Quantcast
Jump to content

Recommended Posts

Posted

I recently got my hands on a free 2004 Recon that the owner had zero information on the machine or the history. Long story short, a little troubleshooting and research revealed i needed to replace the timing chain for it to stay running. when i opened the case, it the chain was so horribly stretched, that the tensioner pivot arm had play between it and the chain! I also found the oil pump chain totally disconnected from the sprocket due to being completely worn out. I tore the whole engine down and rebuilt it from the bottom up finding little things here and there that needed to be replaced. Upon inspecting the top end, i didn't find any bad/excessive play in the crank, rod bearings or wrist pin. Now the machine runs great, but even after 2x adjusting the valves, the chatter is way more than you'd expect from a honda normally. My neighbor is an auto mechanic by trade, and i asked him to take a listen. the look on his face when i started it and it was chattering like that was priceless! He mentioned that maybe the valves themselves might be wore out or stretched. my question here: what all can cause the excessive rattle up in the valve cover aside from valves being out of spec? Everything else seemed to be in decent condition as far as rockers and guides go. I am fairly new to small engine/ATV repairs, but am learning as a hobby and have a fair amount of knowledge with how to do some wrenching. Thanks!

  • 2 months later...

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Forum Topics

    • By Yamahahahaha
      I'm in the middle of repairing damage from the chain coming off of this from the previous owner. (I learned this is somewhat common on these for various reasons.)
      What are you guys using to either help keep the chain correct and on the sprocket or guarding your engine in the case that it comes off / breaks?
      Is there an upgraded guard that can bolt around the sprocket in replacement of the currently broken OEM alluminum?

    • By jeffinotown
      Hey guys and gals. I've been working on my friends 2007 big bear IRS. Unfortunately after 3 different people got their hands on it and only made things worse every time.  After months of finding just crazy problems everywhere. I'm finally at the point we're its almost 100% !!! But I'm getting a short somewhere between the 4xW switch I believe. I managed to by searching the internet like a  fiend, got my hands on an official Yamaha wire harness for the year and make. But I don't have the numbered component list and to be honest. After hours of going through and making everything so it's  easy to reference. If anyone has a picture of the referenced components. I would be forever in your debt. I've spent hours marking up the blown up diagram so it will be easy, for any possible future repairs. Please and thank you. Here's a picture of what i have so far.  Unsealed it in plastic so oil and crap won't spill or get smudged. This damn things worth it's weight in gold.              Thanks Jeff                2007 Yamaha big bear 400 IRS.       YFM40FBW
    • By rjsummer
      I just bought a 1984 Suzuki LT185 ATV and am looking for the OWNER’S manual. ( not a service manual) 
      I contacted Suzuki Canada but they have no paper or digital copies in their archives. 
      Does anyone possibly have a digital copy they’d be willing to share? 
    • By P_syko
      Which is more reliable? Shaft or chain drive? 
    • By Martin82
      Hello to all,
      Im looking for a main wire harness for Polaris sawtooth 200,
       
      Thanks for info 
×
×
  • Create New...