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By captnunu
I have a 2007 kingquad 450 fuel injection. I try to start it with the hand crank and almost flip over the quad. I have taken the hand crank off and cleaned it but this did not fix the problem. I believe there is a decompression valve that is supposed to engage when pulling it over by hand. How can I check this?
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By Zrach
I wanted to share a successful workaround for a "no-spark" issue on a 2009 LT-A400.
This is specifically for cases where the CDI has been diagnosed as faulty, but the age or condition of the machine makes the cost of a brand-new OEM unit hard to justify.
Note: This modification compromises the factory “no-start” circuits.
On some malfunctioning CDI units the internally damaged circuitry is only partial.
Feeding full time power to the Parking Brake pin, the unit is triggered to bypass the internal fault and produce a healthy consistent output to the Ignition coil.
The Modification
See the second diagram attached below for the wiring specifics.
The Result:
The machine has clocked over 1,000km since this repair and is still running strong with no ignition dropouts.
⚠️ IMPORTANT SAFETY WARNING ⚠️
Please be aware that this modification compromises the factory safety "no-start" circuits.
The machine will now start in gear. The safety interlock involving the handbrake is no longer functional. The machine can move unexpectedly if the starter is pressed while in gear. Proceed at your own risk. If you sell the machine or let others ride it, ensure they are fully aware that these factory safety buffers have been removed.
Faulty CDI Workaround.pdf
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By wjmedic
Recently rebuilt front end on this Polaris 400. New axles, bearings, seals, control arm bushings, Hilliard clutch thoroughly cleaned and inspected with no damage noted.
Everything put back to together. Placed bike on jack stands all four wheels off the ground, started in 2 WD switched to AWD both front tires spinning, when AWD turned
off right front wheel will not disengage from AWD. Checked voltage at connectors both left and right connectors have no voltage with AWD switch off, and both have 12.4V
when AWD switch is turned on. Repeated turning switch on and off several times with no change in condition. I am thinking this must be something mechanical with the
Hilliard clutch on the right hub ie. weak spring or stuck rollers on the Hilliard clutch assembly (Is this a logical thought?) any ideas on trouble shooting this before I disassemble the
right front hub again
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By alexwv1863
I believe the Kawasaki is either an '03 or '04. Green automatic with shifter on the right side. Rear differential was bad, so I replaced it with another. The 4 wheeler rolled in neutral when I parked it in the shop to work on. Took old diff off and replaced it with another one. The diff I put on, turned before I put it on the bike. Once I put it on the bike, the rear end wouldn't move at all. It's like it's stuck in gear. Bike is still in neutral. I've tried rocking the bike while trying to put it in high, won't budge. Can anyone tell me of something to check or try? I haven't opened up the transmission case yet to see what's going on. What should I be looking for?
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By DGBear
This thing is stuck in reverse! 2021 Axis with less than 15 hours on it. I cranked it, let it idle for a few minutes and when I put it in reverse the engine died and it won't come out of reverse gear. Any help is appreciated.
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