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LT80 QUADSPORT non runner

Dean Walton

By Dean Walton
in Suzuki ATV Forum

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Dean Walton Rookie

Dean Walton

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Hi guys and thanks for taking the time to read this... 

I've took my sons quad apart to tidy it up and replace the carb.

Replaced carb sprayed exhaust etc.. And when I reconnect the battery I get no starter?? 

I tried charging the battery and replacing it again to no avail.. On the battery ground wire there are two wires that seem to be pressed into the same connector. 

I have read about a reset button under the wheel arch but can't seem to get it to work. 

 

Here's a screenshot of the two wires that I think have been fused together circled on a diagram. 

 

Thanks in advance. 

Dean. 

 

 

15765696763209062163833874208653.jpg

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Frank Angerano Grand Master

Frank Angerano

Posted
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Ok I thought you meant melted or burnt up. 
 

It's most likely something simple that was overlooked on the reassemble process. 
Take a look for that fuse i told you about first and then go back over your work step by step. Im thinking a wire got pulled out of a connector someplace.  

Double check the kill switch and ignition as well. 

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Frank Angerano Grand Master

Frank Angerano

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There should be one by the battery.   There is a round small relay. Usually right next to it is a fuse. Take a few pics and post them, we will point it out if its there. On some of the smaller atvs it different. I haven't looked at the manual but it should be there. 

Have you located that fuse #3 on your diagram? And lastly some of those bikes had the emergency rip cord to shut it down in an emergency if you fall off the atv as well as a brake switch where you have to pull the brakes in to start. 

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Dean Walton Rookie

Dean Walton

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1 hour ago, Frank Angerano said:

There should be one by the battery.   There is a round small relay. Usually right next to it is a fuse. Take a few pics and post them, we will point it out if its there. On some of the smaller atvs it different. I haven't looked at the manual but it should be there. 

Have you located that fuse #3 on your diagram? And lastly some of those bikes had the emergency rip cord to shut it down in an emergency if you fall off the atv as well as a brake switch where you have to pull the brakes in to start. 

It has the rip cord and the foot rake switch. I'll look when I get home tomorrow mate thanks for all your help. 

And yeah I've located fuse 3 it looks fine. 

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