Quantcast
Jump to content

Recommended Posts

Posted (edited)

Been working on this teardown for a while. Special tools are needed in a few key areas such as Flywheel puller, Crankshaft 52mm wrench, wet clutch puller, etc. 

I'm trying to get the wet clutch off now, and a few videos out there show it sliding right off.

Mine isn't that easy.

I measured the clutch's female threads and determined the puller spec needs to be 37mm x 1.5 LH Male.

Anyone come across identical pullers from another mfg?

The Suzuki tool is tough to track down and expensive for basically a slide hammer-type puller.

Just need to figure out anther way to remove the wet clutch without applying too much pressure on the clutch plates to bend/break the plates or base. All thoughts are welcome to homemade tools. After this I need to cut out my own 52mm end wrench for the opposite side of the crank!

Edited by Matman
  • Matman changed the title to Suzuki 2007 KingQuad 700 LT-A700 4x4 Rebuild to replace rod
  • 2 weeks later...
Posted

Found the local shops didn't have the special tools either. I invested in both Wet Clutch Puller tool($75) and 52mm long socket special tool($200).

I'll post pictures when they arrive.

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.



  • Similar Forum Topics

    • By logray
      Hi all, 

      I am wondering if any of you have a Clutch Starter gear from a 1988 era quadrunner 250 sitting around that you could get me a precise measurement of the outer diameter of the race the sprag engages onto, for me? I need to machine a damaged race down and install a hardened sleeve and need that measurement (it's on a different gear than the OEM one, so I can't buy and use a OEM gear). 

    • By Maxg_57
      Is anyone still active on this club
    • By HoldenBoy
      Hi all,
      Looking for some help on a starter/bendix issue. Can Am outlander 450 2017. While cranking to start, the starter spins and engages into the ring gear. After a few seconds the bendix retracts while still spinning and there is no damaged teeth on the drive pulley.
    • By DexKing
      Good day everyone!
      I am pretty new to ATV/UTV/Small engine repairs and would like input on your absolute must-have specialty tools for maintenance and repairs. Aside from the obvious wrenches and sockets, what are some more specialty type tools you use for troubleshooting? I don't plan to open a repair shop or anything, I just do this as a hobby. Looking forward to your responses!
    • By quadnut20
      Just picked up a 2025 Yamaha Kodiak 700 fixing to do a EPI Clutch mod to it since I dropped bigger tires on it !! Air box , exhaust , and programmer next ! 

×
×
  • Create New...