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By Shorty51
Good morning, I am new to the forum. I'm 75 years old and love getting ATVs back to usable condition. I particularly like the 2006-2009 Arctic Cat 250 Utility. I currently own 6. The 2006 I am working on only has reverse and low gear. The "drive shaft" in the transmission is completely stripped where the high gear would mesh. Has anyone on here replaced the shaft. I'm told I have to split the case. I was hoping that someone on here could let me know how hard it will be. I already have it stripped down to where the shaft coming in from the clutch side is the only thing left. I was hoping I could just remove the driven clutch and drive it out from there. Directions say different. Any help would be greatly appreciated.
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By captnunu
I have a 2007 kingquad 450 fuel injection. I try to start it with the hand crank and almost flip over the quad. I have taken the hand crank off and cleaned it but this did not fix the problem. I believe there is a decompression valve that is supposed to engage when pulling it over by hand. How can I check this?
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By Zrach
I wanted to share a successful workaround for a "no-spark" issue on a 2009 LT-A400.
This is specifically for cases where the CDI has been diagnosed as faulty, but the age or condition of the machine makes the cost of a brand-new OEM unit hard to justify.
Note: This modification compromises the factory “no-start” circuits.
On some malfunctioning CDI units the internally damaged circuitry is only partial.
Feeding full time power to the Parking Brake pin, the unit is triggered to bypass the internal fault and produce a healthy consistent output to the Ignition coil.
The Modification
See the second diagram attached below for the wiring specifics.
The Result:
The machine has clocked over 1,000km since this repair and is still running strong with no ignition dropouts.
⚠️ IMPORTANT SAFETY WARNING ⚠️
Please be aware that this modification compromises the factory safety "no-start" circuits.
The machine will now start in gear. The safety interlock involving the handbrake is no longer functional. The machine can move unexpectedly if the starter is pressed while in gear. Proceed at your own risk. If you sell the machine or let others ride it, ensure they are fully aware that these factory safety buffers have been removed.
Faulty CDI Workaround.pdf
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By fixitforfree
I have a 94 Trail Boss 250 2wd that will not go into forward. Reverse works great but forward just clicks but won’t engage. I’ve verified the shift lever is pushing far enough so I believe I have either an engagement “dog” or mating forward gear that are likely bad. I also see a fair amount of metal on the dipstick magnet. But if I ride the machine in reverse the gearbox seems quiet with no other issues by what I hear. That said I’m in process of pulling the gearbox to see what parts I need. The gearbox has 1341124 as the model number as shown in the photo below but I can’t find any gearbox on eBay or the Polaris parts site that matches that number. Is this 94 model a year that used some special gearbox? My tag on the box even looks different than all the tags on gearboxes I see for sale on eBay. I really want to buy new parts for the ones damaged in my gearbox to fix the one I have but just doing research at this point to see what gearbox I have to know which parts I need. Anyone with experience with this I welcome some advice or direction from what you have learned. Just FYI this machine is new to me but cranks, runs and idles perfect. It’s not beat up and will be a gem when I get this tranny fixed. Thanks.
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