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Kawasaki Bayou 300 4x4 replacing Primary and Secondary clutches

Si Ricketts

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Hopefully this should be a quick.  I'm just replacing Primary and secondary clutches on my Bayou / KLF300 4x4.

The centrifugal clutch was totally shot so decided to change both the bell and centrifugal assembly. 

When I took it apart the centrifugal clutch retaining nut was loose 😒 so it’s obviously been apart before.

Putting it back together I've noticed that the bell has a 1mm endfloat.  The inside shim is in place, I've checked the thickness is correct 0.8mm and everything is as it should be. I've tried putting the original clutch parts back in and it’s the same. 

So the obvious question, is this endfloat normal?

Thanks in advance guys.

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  • Ajmboy changed the title to Kawasaki Bayou 300 4x4 replacing Primary and Secondary clutches
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