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By RGS
1989 Moto 4 YFM350ERW intermittent spark.
Quad has set for about 7 years and was running when parked. When I replaced the battery and attempted to start it had no spark.
What I have done. Followed troubleshooting in the manual.
1. Coil failed the resistance check so I replaced it. Still no spark.
2. I performed resistance checks on the stator and they all pass.
3. Found a bad rear brake stop switch and unplugged it and connected the wires in order to disable. Now I have intermittent spark. I believe that the issue is with either the stator or CDI and not sure which.
1989 seems to be a transition year for electrical. I can get new aftermarket CDI units for 87-88 and 90-94. I cannot get ones for a 89. I can get new stators for 87-89 and 90-95. Looking at the schematics the wiring on my moto is closer to the 90 ones on the ATV side of the CDI and closer to the 87-88 on the stator side of the CDI. Looking at part supply sources the stator housing is the same part # for all the years and looking at some of the stators on Amazon that have the dimensions on them both of the stators are the same size.
What I am thinking of doing is to replace the stator and CDI with a 90-95 one as these parts are all readily available. Does anyone know if this has been tried before and if there are any issues with doing this.
As a side note I also have a 1993 Moto 4 YFM350ER that has been sitting longer but it is located about 400 miles from me at this time. By doing this change in addition to being able to get parts I will also have 2 ATV’s that are the same electrically.
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By BuckBilly
Good morning to all !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
Let's see if we can make this a daily event.
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By Coyote251
I'm trying to help a buddy out with his bike (he's not really on the internet or familiar with these forums) and I'll admit that I am not super familiar with the transmission and clutches in these bikes. I owned a Brute a few years ago, but never had an issue like this that I had to troubleshoot.
So basically my buddy bought a group lot of 650's to build one good bike out of. He got it all put together and has it running but when he pushes on the throttle the clutch doesn't engage till the RPM's are quite high and even when its moving it doesn't really speed up, almost seems like its in "limp mode". He's tried 2 different transmissions so I don't think that's the problem.
Is there any adjustment on the clutch engagement? Anything else I can tell him to look at? Let me know if you need anymore information if you think you can help.
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By BuckBilly
I like to ride in wooded and grassy areas. It takes my mind off the everyday routines and helps me deal with my father's cancer. Also gives me a reason to get involved with forums like this one.
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By Tinkeringreg
Hi my name is Greg and I just acquired a free 2000 yamaha kodiac 400 4x4 with the ultramatic transmission that does not run. I plan to get it going and use it around my property
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