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By DonB
Had fire start in muffler due to failing fuel pump &/or fuel pressure regulator. Must I spend the $750+ for a new assembly from Arctic Cat?!? Here's what I've tried so far.
Replaced fuel pump & regulator - both from Quantum. PSI is 60 rather than the 42 the dealer advises it should be, so problem persists. I've now twice replaced the Quantum regulator & discussed w/ Quantum. They advise that they don't have an alternative regulator that would bring PSI down to 42. I've tried several in-line, adjustable pressure regulators but they either didn't work or I couldn't get a constant pressure from them. FYI, I've only tried the adjustable regulators for Fuel Injected engines however, it seems that they require vacuum to function properly. When I can temporarily get the PSI right, everything works great. Anyone else ever dealt with this problem, and, if so how did you fix it? Perhaps I should adapt the fuel system to include a gas tank return line?
Any insights are greatly appreciated, Don
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By Admin
View File 1984-85 Kawasaki Tecate ATC service manual
1984-85 Kawasaki Tecate ATC service manual
Submitter Admin Submitted 03/24/2024 Category Kawasaki ATV
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By David Cameron
The small waterline insert for the hose that goes from the water pump cover to the thermostat housing has corroded off. I only need the insert on top and behind the thermostat housing that the hose goes over and can't find just the insert. It looks like it may be pressed in. I've have been told the entire motor housing needs to be replaced. The pic with the red line indicates where the hose and insert would be and the insert looks like the pic of the water pump Any ideas would be really appreciated.
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By trootncsse
while troubleshooting an intermitant stalling issue we came across a fuel line rubbing on the frame where the fuel line comes from the injector and goes up to the pump. about 2" up from the injector the line runs next to the frame, and it appears that the coil plug wire has a rubber tab that may be is supposed to protect it from the frame. The bike has about 1400 miles on it and the line has some serious wear. it looks like over time it would be a hole. Ended up wrapping a piece of rubber around it to protect it. Will attach pics if allowed.
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