2004 Sportsman 600 Parts Manual
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By Malta54
I own a 2007 Polaris Sportsman EFI X2 model and have for the past months been experiencing loads of issues. Basically the Sportsman will only start if the throttle lever is pushed and will not remain on idle. This situation has persisted for months now and I have replaced the following parts:
Sparking Plug
Fuel Injector
Fuel Pump
Fuel Filter
Fuel Valve
Fuel lines
Power Control Module
The last part replaced was the Power Control Module and the Sportsman was tested and worked fine on a couple of occasions which were days apart so much so that some weeks later I took the Sportsman for an extensive ride and it worked perfectly. This was three weeks ago and today I tried to start the ATV it worked fine a few minutes and decided to switch it off so that I could continue with some prep work. A few minutes later tried to start it up again but noticed that it would only start if the throttle lever was pushed and once I removed my finger from the throttle lever the engine would not stay in idle and would simply shut down. Several attempts were made to start this and also tried to re-adjust the setting by turning the built in wheel like mechanism in the throttle cable but it was to no avail.
The above have been repeating itself on an off basis. Each time a part is replaced the ATV would work and then all of a sudden will not keep its idle. At this stage I cannot think of any other solution other than possibly some sensors which might have an intermitting fault but I cannot really say.
Would greatly appreciate any assistance.
Thanks in advance.
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By olddude
Just wondering where you guy's an Gal's get your parts. I love buying OEM stuff but sometimes they just cost to darn much for what they are. I know, I know everybody needs to make a living but dang! $ 97.00 for brake pads on one side of the front of my KingQuad. There has got to be a better way.
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By Zachary
Hey guys I have a 99 xpress 300 and I'm having an issue, I rebuilt the engine and it will only start when I put my han over the intake on the car (when I manually choke it), I am not very familiar with plunger chokes.could some one help me understand how this choke is supposed to work and maybe how to ajust it so it works, thanks!
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By Ajmboy
My 2004 Yamaha Grizzly 660 is still going strong but the battery has not been holding a charge. I replaced it a few years back and have been jumping it lately but after sitting for a few days, it drains out. I recently purchased two car batteries from Weize directly because it was a good price for an AGM. I looked on weize for a YTX20HL-BS and its an AGM at $59.99. I believe they have a promo code you can find. Found it cheaper on Amazon and intalled it yesterday.
I ended up buying the same one on Amazon which is $49.99 with a $20% coupon bringing it down to $39.99, which is a pretty good price for an ATV AGM battery.
Just a heads up if anyone needs a new ATV/UTV battery going into winter.
YTX20HL-BS fits a a good amount of models.
Arctic Cat:
Arctic Cat Alterra Arctic Cat ATV 450 Arctic Cat Alterra TRV Arctic Cat Alterra CORE Arctic Cat Alterra XC450 BRP (CAN-AM):
BRP (CAN-AM) Outlander BRP (CAN-AM) Outlander 660 EFI BRP (CAN-AM) Renegade CF Moto:
CF Moto Cforce 500 Honda:
Honda TRX680FA Four Trax Rincon Kymco:
Kymco Maxxer 450 Kymco MXU 450 Kymco MXU 500 Kymco MXU 700 Polaris:
Polaris Sportsman Polaris Sportsman Touring Polaris Sportsman XP Polaris Sportsman X2 Yamaha:
Yamaha Kodiak 700 Yamaha Kodiak 700 EPS Yamaha YFM40FB Big Bear Yamaha YFM40FW Kodiak/Automatic Yamaha YFM40FWN Big Bear Yamaha YFM450FA Yamaha YFM45FA Kodiak Yamaha YFM45FG Grizzly Yamaha YFM45FX Wolverine Yamaha YFM45KD KP Kodiak Yamaha YFM600FW FH Grizzly Yamaha YFM660FP FR FH FL Grizzly Yamaha YFM66FA FG Grizzly Yamaha YFM700DE DH PE PFPH PS Grizzly Yamaha YFM700GD GP Grizzly Yamaha YFM7FG Grizzly Yamaha YFV600FW Grizzly Yamaha YMF5FG Yamaha YFM550PE DE DH Grizzly UTVs:
Arctic Cat Prowler 500 BRP (CAN-AM) Maverick BRP (CAN-AM) Traxter DPS BRP (CAN-AM) Traxter Base BRP (CAN-AM) Traxter STD BRP (CAN-AM) Traxter BRP (CAN-AM) Defender Kawasaki KAF620 Mule 3000 Kawasaki KAF620 Mule 3010 Kawasaki KAF620 Mule 3020 Kawasaki KAF620 Mule 3010 4x4 Kawasaki KAF620 Mule 4010 4x4 (CN) Kawasaki Teryx All Models (CN) Kymco UXV450 Kymco UXV500 Kymco UXV700 Polaris RZR Polaris RZR 4 Polaris RZR S 800 Suzuki 2005 QUV620F -
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