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colin james

2009-2014 Honda Rancher 420 service manual

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    • By chadh
      I have had this ATV since new, and no work done on the system before. It has an intermittent issue with starting for years but getting worse. Cranks but no start or have to cycle power. No Codes. There are times it starts right up and then times it will not start at all.
      What I have done, new plug, new battery, new coil. Also, the manual I have has spec info for the H1 & H2, but when I check ohms & AC voltage & wire color, it is more in line with the H2 than H1.  
      Ok here is what I have done.
      1. new plug then new battery.
      2. checked and replaced the coil- primary was 5ohms and secondary was 20.4K ohms. Since my book said for the H1 the Primary should be less than 1ohm I replaced (new one had the same 5ohms, confused! H2 says 4.8ohms). Book says secondary should be 12k-20k ohms and it was 20K ohms. New coil did not correct the issue.
      3. Stator, AC output while running was good, about 75 volts AC no load between the three yellow wires (but mine are gray wires like the H2). Ohms were also less than 1 ohm.
      4. Crankshaft position Sensor. Again, H1 should have Blue & White but I have Blue & Green like the H2. I have 180 ohms across the Blue & Green wires, so this is good. But when cranking I have 2 volts AC. For the H1 book says 5 volts AC. But H2 says 2 volts AC.
      So, is my position sensor putting out low voltage or do I have the stator assy for an H2 in my H1 ATV from new?  Stator & position sensor are one assy. Has this ever been an issue that was noted? New Stator is $$$ so I don’t want to just shotgun a part. 
      Any help would be great!
      Thanks
      Chad
       



    • By raymonday1115
      Hey I just bought a can am renegade 800 X with a pretty aggressive tuner and 29.5 outlaws. I'm wondering how long I can expect it to last if it is well taken care of. All the usual wear items have been done and the quad has just under 3000km.
       
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      Sent from my LM-Q910 using Tapatalk
       
       
    • By flyinbrian365
      View File 1987-90 Suzuki LT 500R Quadzilla Service Manual
      1987-90 Suzuki LT 500R Quadzilla Service Manual. Full version clear pages
      Submitter flyinbrian365 Submitted 07/21/2020 Category Suzuki ATV  
    • By oxidized_black
      View File 1988-2002 Kawasaki Bayou 220 Service Manual
      1988-2002 Kawasaki Bayou 220 Service Manual
      The Kawasaki Bayou 220 is one of the most common all-terrain vehicles on off-road trails that is geared toward novice riders and families. It’s also one of the smallest and most inexpensive ATVs on the market, with a retail price under $3,500, as of 2010. The Bayou 220 is Kawasaki’s only ATV of its size. The 220’s sibling is the larger Bayou 250 equipped with a 228cc engine.
      Engine
      The Bayou 220’s engine is a 215cc, four-stroke, shaft-driven, air-cooled model. Its bore measures 2.6 inches and the stroke is 2.4 inches. It features a relatively high 9.3:1 compression ratio with fuel delivered through a Mikuni VM24SS carburetor. The electronic ignition is Kawasaki’s DC-CDI. It also features a recoil backup as a starting system. The clutch is an automatic wet multidisc model with power delivered to the wheels via a five-speed transmission, according to ATV Source.
      Chassis
      The steel frame supports a front suspension with single A-arms and twin shock absorbers, with the rear suspension a Quad-Link system with two shocks. Front wheel travel is 4.5 inches, while the rear wheel travel measures at 4.9 inches. Front and rear brakes are drums.
      Size
      The front tire size is AT21X8-9 with the rear tires measuring AT22X10-10. The ATV’s wheelbase is 43.9 inches, with an overall length of 68.7 inches. Ground clearance is 6.1 inches with the seat height measuring 28.7 inches. It weighs 403 lbs. and can tow up to 450 lbs. Its fuel tank can carry 2.6 gallons.
      Basics
      The Kawasaki Bayou 220 is not the fastest ATV on the market, but one reason the Bayou 220 has kept its price low is the lack of amenities. It features a brake light and dual headlamps with high/low beam. There is an auxiliary lighting terminal inside the front cover of the ATV and electrical accessory terminals under the seat. The instrument cluster atop the fuel tank features a fuel gauge, but not much else. There are no speedometer, odometer, hourmeter, tripmeter, high-beam indication or high-temperature light. It does have a reverse/neutral indicator light. The Bayou comes in two colors: hunter green and firecracker red.
      Features
      The front A-arm, twin shock and rear Quad-Link twin-shock suspension system is not a true fully independent system, but it allows for a comfortable ride over rough terrain without employing a complex and expensive, fully independent suspension system. The ATV features front and rear steel cargo racks. The ATV is rider-friendly with a limited adjustable throttle to help novices practice their riding skills without twisting the throttle too far and losing control of the vehicle.
      Submitter oxidized_black Submitted 12/14/2016 Category Kawasaki ATV  
    • By Rich1028
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    • By Trenton
      Hello. I am a new member as of today. I had a quick question to ask. I recently was driving mt HONDA RANCHER 2004 GPSscape 400 and my display stopped working. I was driving the atv and all of a sudden the speedometer and the service lights went out. Also the lights stopped working. I am still able to shift gears, change from 2wd to 4wd, and can still select if I want EPS or Auto. I have checked my fuse box and have changed a few of them around. It did not change anything. I was wondering if anyone had any idea of what had happend. Thank you for your time- Trenton 
    • By RDALE352
      My Rancher cranks right up and runs great for a while and then it will suddenly sputter out and die. It usually cranks right back up and again runs great for a while and then same thing. Yesterday it got to where it acted like it wasn't going to crank back up a few time but eventually did. Any suggestions??
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    • By Jeff Taylor
      I bought a roughish Honda rancher TRX350TM3 and I am having trouble locating the vin number - I would like know year and specs as is it rough , it runs but has multiple little issues ( choke cable seems frozen , carb has sticky or ill adjusted float and leaks gas from bottom of carb , shut off valve needs new o-ring to stop leaking , ect)  just age and lack of maintenance issues , but I need to know what it is to get correct specs … I was told there would be a tag on front end of frame but I don't see one . Any help would be greatly appreciated . 
    • By frankc
      I have a 2005 Honda Rancher 2-stroke. It's been sitting for a while. Yesterday I started it up and it idles well.
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