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  • Similar Forum Topics

    • By Malta54
      I own a 2007 Polaris Sportsman EFI X2 model and have for the past months been experiencing loads of issues. Basically the Sportsman will only start if the throttle lever is pushed and will not remain on idle. This situation has persisted for months now and I have replaced the following parts:

      Sparking Plug
      Fuel Injector
      Fuel Pump
      Fuel Filter
      Fuel Valve
      Fuel lines
      Power Control Module

      The last part replaced was the Power Control Module and the Sportsman was tested and worked fine on a couple of occasions which were days apart so much so that some weeks later I took the Sportsman for an extensive ride and it worked perfectly. This was three weeks ago and today I tried to start the ATV it worked fine a few minutes and decided to switch it off so that I could continue with some prep work. A few minutes later tried to start it up again but noticed that it would only start if the throttle lever was pushed and once I removed my finger from the throttle lever the engine would not stay in idle and would simply shut down. Several attempts were made to start this and also tried to re-adjust the setting by turning the built in wheel like mechanism in the throttle cable but it was to no avail.

      The above have been repeating itself on an off basis. Each time a part is replaced the ATV would work and then all of a sudden will not keep its idle. At this stage I cannot think of any other solution other than possibly some sensors which might have an intermitting fault but I cannot really say.

      Would greatly appreciate any assistance.

      Thanks in advance.
    • By Joeguy
      I been working on this thing for like 2 months now and it will not run right, is very smokey, and has a pretty loud tap that i think is in the bottom end. Not sure how much the parts are but i will put the time into it if they are pretty cheap. Im not very experienced but going off how the plug looks and the oil on top of the piston i am getting a whole lot of oil coming in from somewhere, not sure if it can come from the valves or if the rings are just shot, my cheap scope cant really see the walls of the cylinder too well.


      20241009_123850.mp4
    • By Zachary
      Hey guys I have a 99 xpress 300 and I'm having an issue, I rebuilt the engine and it will only start when I put my han over the intake on the car (when I manually choke it), I am not very familiar with plunger chokes.could some one help me understand how this choke is supposed to work and maybe how to ajust it so it works, thanks!
    • By paradiseestatesales
      Howdy, look forward to all knowledge available here
    • By oxidized_black
      these are what i have in my collection ... always looking for more
      1985 - 1995 Polaris All Models service manual
      1996 - 1998 Polaris All Models service manual
      1996 - 2003 Polaris Sportsman & Xplorer 500 service manual
      1996 - 2003 Sportsman 400 & 500 ~ Xplorer 500 service manual
      1999 - 2000 Polaris All Models service manual
      2001 Polaris 90 service manual
      2001 Polaris Scrambler 50 ~ 90 Sportsman service manual
      2001 Polaris Sportsman 500HO Parts Manual
      2001 Polaris Sportsman 500 Parts Manual
      2002 - 2003 Polaris Sportsman 600 & 700 Servive Manual
      2002 Polaris Sportsman 700 service manual
      2003 - 2005 Polaris Magnum 330 service manual
      2003 Polaris Predator 500 service manual
      2003 Polaris Predator Parts Manual
      2003 Polaris Trail Blazer 250 service manual
      2003 Polaris Trail Boss 330 service manual Part I
      2003 Polaris Trail Boss 330 service manual Part II
      2003 Polaris Trail Boss 330 service manual Part III
      2004 Polaris Predator 500 Owner's Manual
      2004 Polaris Sportsman Owner's Manual
      2005 Polaris 400 & 500 Sportsman service manual
      2005 Polaris 700EFI Owner's Manual
      2005 Polaris 800EFI Owner's Manual
      2005 Polaris Sportsman 400 Parts Manual
      2005 Polaris Sportsman 500 Parts Manual
      2005 Polaris Sportsman 6x6 Owner's Manual
      2005 Polaris Sportsman 700EFI & 800EFI service manual
      2005 Polaris Sportsman 800 Twin EFI Parts Manual
      2006 - 2007 Polaris Outlaw 500 service manual
      2007 Polaris 700 800 800x2 EFI service manual
      2007 Polaris Ranger 700EFI 6x6 Parts Manual2007 Polaris Ranger 700 4x4 & 6x6 service manual
      2007 Polaris Ranger XP 4x4 service manual
      2007 Polaris Sportsman 450 & 500EFI - 500X2EFI service manual
      2007 Polaris Sportsman 700 800 - 800EFI service manual
      2008 Polaris Sportsman 500EFI & 500x2 service manual
      2008 Polaris Ranger 6x6 700EFI Parts Manual
      2008 Polaris 800 RZR service manual
      2008 Polaris Sportsman 700x2 - 800EFI - 800 Touring service manual
      2009 Polaris 850HD EPS service manual
      2009 Polaris Outlaw 450 & 525 service manual
      2009 Polaris Outlaw 90 service manual
      2009 Polaris Predator 50 service manual
      2009 Polaris Ranger 2x4 service manual
      2009 Polaris Ranger 4x4 Crew service manual
      2009 Polaris Ranger 500 2x4 service manual
      2009 Polaris Ranger 500EFI 4x4 service manual
      2009 Polaris Ranger 500EFI 4x4 service manual
      2009 Polaris Ranger 700 4x4 Crew service manual
      2009 Polaris Ranger 700 4x4 service manual
      2009 Polaris Ranger INTL service manual
      2009 Polaris Ranger RZR 170 service manual
      2009 Polaris Scramber 500 service manual
      2009 Polaris Sportsman 300 & 400HO service manual
      2009 Polaris Sportsman 450 & 500X2 service manual
      2009 Polaris Sportsman 500 service manual
      2009 Polaris Sportsman 6x6 800 service manual
      2009 Polaris Sportsman 800EFI & 800EFI service manual
      2009 Polaris Sportsman 550XP service manual
      2009 Polaris Sportsman 850XP service manual
      2009 Polaris Trail Boss - Trailblazer 330 service manual
      2010 Polaris Ranger RZR S service manual
      2011 Polaris Ranger RZR S service manual
      2011 Polaris Ranger RZR SW service manual
      2012 Polaris Sportsman 400 service manual
       
      Visit the Polaris service manual Section: https://www.quadcrazy.com/files/category/7-polaris-atv/ 
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