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By Dra O
posted a while back - it was running at one point - I have all the plastic shroud off - it's down to frame and engine now
-fuel pump: when line from petcock is attached, no fuel comes out other side to carb; the line to the carb is open (can blow through it); I thought when I cranked engine that the pump would spit out fuel on other side but it does not; I removed fuel pump and opened it up - diaphragm looks good - but internal areas had lotsa calcification build up - I cleaned this out and dried it good - the clear plastic pieces (?diaphragms) aren't broken - the spring w/ steel ball on end moves freely; am putting it back on tomorrow; but can anyone answer about the pump? isn't it supposed to pump fuel through it... to other side... to carb? puzzling
-along with fuel pump: I replaced petcock 3 weeks ago (gas tank had rusty fuel in bottom - cleaned it out prior to new petcock); when I turn petcock arrow NOT to on or reserve, fuel comes out of line; when I turn it to on or reserve, fuel doesn't come out; puzzling
-I don't know what's on back of fuel pump - it's a valve that has a hose coming out of it - looks like it goes to engine/carb - I haven't traced this out yet - what is it?
-can squirt gas on air filter and engine will run for 2-3 seconds then stop - fuel in top of carb (under diaphragm) does same
-it likely needs carb rebuild - will get to this - but something isn't allowing fuel to get from fuel pump to carb
-I THINK it has a mikuni model x carb - diaphragm is ID 26mm OD 68mm - hard to find inexpensive diaphragm, I guess because it's a model x
-last thing - I replaced solenoid due to old one clicking; I HAVE to be charging the battery or it won't start/turn over - battery just goes dead; but if charging, it'll turn over nicely; i'm guessing it's a bad battery
-any help appreciated - I've never owned an ATV before - inherited this beast from grandparent in-law
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By barracuda420
Hi, I'm new to ATV/UTV's and am looking for any advice that would help to repair my 2018 Ranger 500. I got it from an insurance auction and have never owned one before.
It looks like it was sunk deep. Found rocks and sand in the roof, milky oil in the air filter box, water in the fuse box, etc.
So far, I've cleaned the air box out, vacuumed most of the rocks and sand, checked the engine, trans and diff casings for cracks/leaks.
The battery would not charge while connected so I know there is some short somewhere...probably the wet fuse box.
I plan on drying out the fuse box and all connectors with a hairdryer tomorrow, check the fuses, remove/dry out the ECM and disassemble/clean the air intake. Then install the battery and see if i can get it to key on and see what kind of lights I get.
Need to know what to expect with the engine/trans...
Thanks.
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By StolenATV
Trailer loaded with four wheelers attached to truck in front of our house, . They pulled receiver out spun it around and left.. Came home no trailer or 4 wheelers.
The post 2 ATVs and trailer stolen appeared first on STOLEN 911.
View the full article
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By colin james
View File 1996-2000 Polaris Sportsman 335/500 Service Manual
This is the factory service manual for the polaris sportsman 335 & 500.
You can download the section you need or download all of the chapters for the complete manual
Submitter colin james Submitted 10/19/2018 Category Polaris ATV
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By David Miller
Does anyone know how to access the check engine codes on a 2018 450 sportsman. Just changed battery and spark plug . It runs fine but the light is on and I need this to plow snow and need it reliable. Any ideas . Thanks
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By marek porowski
Hi, I got a check engine light and a diagnostic code 520194 2 and i know it has something to do with throttle voltage out of range
I'd like to know if thats something that can be adjusted ? Or does anybody know what should i test ? I just bought this atv and I'm fixing it as its been in an accident.
I also changed throttle leaver as original one was broken and I noticed inside the 4x4 selector assembly there are 2 contacts but I'm not sure if they're suppose to make contact at idle. I found some info online but some are saying they're suppose to touch and some say they're not. I think id depends of the year of the machine but I'm not sure. I'd really appreciate any help that i can get with this
Thanks
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By Barry Troxtell
I have a 2005 Sportsman 500, Instrument cluster will not illuminate, hi/lo beams work though. Any tips or troubleshooting info is greatly appreciated!
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By Christian Brindle
I have a 2000 Polaris Sportsman 500. The Speedometer got water inside of it and it sat for a long time. So now that speedometer is trashed to say the least and i need to find a replacement. I don't want to put up the cash for an oem one so i was wondering if anyone knew any good speedometers out there i could use. I've found many speedometers i like but don't know how i'd wire it up without the same connection points. Thanks, any input is appreciated
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By Eddie Rahm
whats up fellas....the white wire going from the throttle body came unplugged from the circuit board and im not sure where it plugs back in to ? i see where the red wire goes but im not sure where the white wire goes...im not even sure what those wires do..any help would be appreciated..thanks. 1996 polaris sportsman 500 4x4 push button awd.
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