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2001 suzuki quadmaster wont move

Ryan Hutton

By Ryan Hutton,
in Suzuki ATV Forum

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Ryan Hutton

Ryan Hutton 1

Posted
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Hey guys i am new to this site. i have a quadmaster 500 and last year my brother in law had it out and brought it back. When we went to put it away it wont move now any suggestions i have the belt cover off now. With it jacked up it seem to take gear when its not running.

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Ryan Hutton

Ryan Hutton 1

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Posted (edited)

I can push the belt down about 1.5-2 inches movement in it.

My bike does have a 4x4 selector switch.

I could get all 4 wheels in the air that is where i was heading next was to see if it will turn the wheels with no resistance on them.

Edited by Ryan Hutton
wanted to add for informastion
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Frank Angerano

Frank Angerano 837

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Ok definitely try getting all wheels off of the ground and see what happens as far as going into gear. Also see what happens when you go into 2x4 as well.   
 

Double check your brakes aren't locked up.

Last thing I would check are your differential drives.   Open the fill plug and feel around for any damaged gears. Don't move wheels while your fingers are feeling around in there. You may have blown a differential.   
 

 

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  • 3 weeks later...
Frank Angerano

Frank Angerano 837

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Glad to hear you found the problem. I've  been tied up with work and stuff around the house so i haven't been on the forum much.    Off  the top of my head I think the main sleeve hub nut is about 65 foot lbs. the springs are about 7 -8 foot lbs and the spring support bolt was 16 ish.  I like to use thread lock on all parts. 

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