Quantcast
Jump to content

Recommended Posts

Posted (edited)

Finally got my 89 Warrior right.

A couple of years ago I rebuilt a 89 Warrior for a motorcycle class I took.

The engine was blown and I got it for $300. Anyway, after rebuilding the engine and putting it all together, I got it running.

But it never ran well. I rebuilt the carb over and over--with new carb kit. The carb was from an 87 Warrior but the carb parts were almost identical. The quad just never ran with power. After talking with many knowledgable people, we sort of figured out it was running lean. But why? Factory jets and 4,500 feet above sea level should be more than enough.

Last year I decided to spend money and took it to the local Yamaha shop. The had for 2 months and had 2 mechanics look at it. They got a flat spot worked out but it still had no power. It cost me only a $150 for many, many hours of labor, tuning and adjustments.

It still had no power.

In December, I called a local shop with a dynometer. They specialized in high-performance tuning, rebuilding and troubleshooting. Street 2 Sand, Reno, Nevada.

After the dyno emissions test, the air/fuel ratio was WAY lean. Over 18 to 1. They replaced the jets over many iterations. Got it going strong and dyno'ed for horse power, too.

Anyway, it now runs pretty good. The idle jet needs to be increased in size to give it a little more power off idle, but otherwise a whole new machine. Thanks STS.

Anyway, I have spare idle jets (at 0.009 inches) and I'll get someone to increase them by a thousands increment on 2 jets.

Thats all.

Jim in Reno

Edited by jcole1325

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.
Note: Your post will require moderator approval before it will be visible.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Similar Forum Topics

    • By toe420
      I got a couple yamaha moto 4 225cc quads. The guy gave me several old starters with them. I see kits are available to rebuild them but does anyone have tips or tricks for doing it? I haven't rebuild a starter before so im not sure what to look out for. 
    • By digrig
      Hey everyone,
      I’m having an issue with my 2021 Polaris Sportsman 570 – the engine keeps stalling after running for about 10–15 minutes. I’ve checked the air filter, spark plug, and fuel lines, but can’t seem to find the root of the problem. It starts up just fine, but then loses power suddenly.
      Has anyone experienced a similar issue with this model/year? Would appreciate any advice or troubleshooting tips you’ve tried that worked. Thanks in advance for your help!
    • By BillR94
      I picked up this ATV that had no spark. The previous owner said he was driving it and it died and would not start. He discovered it had no spark. He replaced the CDI and the coil with no luck. He got tired of it and I bought it. I replaced the stater and now it has strong spark. Now, it starts for a second or two then dies. It will not stay running. I have checked the timing and it is spot on. The valves are adjusted correctly. I see no warn issues with the cam. I put the original CDI and coil back on it. Same problem exists. Compression is at 65 psi (has decompression mechanism),
      I took off the muffler in case the issue was clogged pipes. No change. I replaced the spark plug. No change. The carb was an aftermarket so I put a Niche carb on with no change. I bypassed the fuel pump and that did nothing to solve the problem. 
      I don't know if this is a carb issue or an ignition issue. I am looking around locally for an OEM carb to try out but not sure that will fix the problem. 
      Can anyone help me solve this problem. I am running out of ideas. 
      Thank you for your time
      Bill
       
    • By joezee13
      After turning off engine in neutral  starter wont engage If I rock unit back and forth it engages Getting progressive worse.
    • By middlebrookgt
      Hi All.  I introduced myself some weeks ago with my 2006 LT-F400F that needed a list of repairs including replacing the cracked generator cover.  It is back together as of last night and cranks up, idles and revs high pretty well.  Needs some fine tuning and stop backfiring at stop.
      The big issue is it will not go into gear.  I reassembled the insides with help from y’all’s posts.  The transfer selector moves from H-L-R, and the foot shifter moves thru the gears and finds neutral easily enough.  Before I tear it back open, the  transfer selector on top does not move as far as the repair manual says.  The diagram shows the shaft moving something like 40 degrees between L and H and 50+ degrees between L and R but it doesn’t move that far even though it finds the indent areas and moves well.  
      Could this be the problem.  I aligned all the dots on the shifter gears inside and it appeared to not be binding anywhere.  I do hear the gears touching when I shift like they are trying to engage, but zero movement from the ARV
      It was somewhat difficult to tell whether all the parts are installed on each shaft.
      Are there better/bigger photos somewhere that would allow me to be confident I included all the washers and bushings, etc?  If I had any doubt on parts that were laying inside after the cover broke then I purchased replacements from online stores.
      TIA for any input or feedback!!  Pics are from when I first took the generator cover off.


×
×
  • Create New...