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LeroyBryant

Wiring Diagram for Quadmaster 500

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      I have a 1999 Sportsman  500, it was running fine, than started to lose power in the winter, I adjusted the idle screw and away I went, than a few weeks ago it died, I have found that i am flooding the engine, compression was at 70PSI and due to the compression release mech. i assume i am good as it compared to the same PSI on a 2000 sportsman 500 i have. i cannot start the atv unless i go full throttle and it starts an runs for about 30 sec than dies, again it is flooded. i ordered a new carb off ebay as i could get one for around $40. put that in same issue, i have checked the timing, (good), valves out of adjustment i adjusted to .006 still same issue, i have found the exhaust lobe and rocker arm to have some wear, i have ordered new ones, but am looking for any other input in this area as well. would the exhaust cam and rocker arm cause the engine to flood? i have used a bore scope and the piston liner has good cross hatching still? any input would be great.
    • By colin james
      View File 1996-2000 Polaris Sportsman 335/500 Service Manual
      This is the factory service manual for the polaris sportsman 335 & 500.
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      Submitter colin james Submitted 10/19/2018 Category Polaris ATV  
    • By colin james
      This is the factory service manual for the polaris sportsman 335 & 500.
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