My quad idles but dies when i put in gear
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By tflack500tbx
Background,
This winter (Dec.) I was plowing and everything just died, just quit. No lights, no pull start, No nothing. I've had this problem before and I changed the voltage reg and it ran fine for over a year. Then this. So I changed it again, thinking this was the same problem. Tried to start it and a small pin hole in the CDI appeared with electrical smoke.
Months go by and I finally decide to just replace parts (I'm Horrible at electrical issues). I changed the stator, new CDI, new Voltage reg, new starter solenoid, tested the starter (prefect), charged the battery.
Went to start it and the solenoid rapidly clicked. All the dash lights on, headlights work. Pull stared it and it fired right up no issues. Looked into the rapidly clicking starter solenoid and it was not enough juice in the battery. Took the battery completely out and hooked up a jump box to it turned the key, light on, everything looks good. Pushed the starter button and it fired right up ran great. Turned it off to test it again, Turned the key and nothing. No dash lights nothing. Took the jump box off and pulled started it. Started it right up. Re-hooked the jump box, still nothing.
Any Ideas?
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By crankin
I have a 1997 Yamaha Big Bear 350 4x4. It used to start right up. Then all of a sudden it wouldn't crank. I have a schematic for it so I started tracing the problem. I had no power at the starter solenoid. According to the schematic the power comes from the neutral switch and through the starter circuit cut out relay. I cannot locate the cut out relay on this machine.. If I apply power to the relay it will crank with the start button.
The neutral switch is hard to get to with all the brackets on this thing. I did find out from all my research that if I apply the rear brake lever it will start.
Does anybody know if the cut out relay exists and where it might be found?
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By quadnut20
Just picked up a 2025 Yamaha Kodiak 700 fixing to do a EPI Clutch mod to it since I dropped bigger tires on it !! Air box , exhaust , and programmer next !
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By harryjr
hello everybody my name is Harry jr and i recently picked up a 90's Yamaha moto4 225 i beleive and neede a starter was all he said ( i know right ) thats what they all say
anyway i picked up a starter and installed it and when it is crankling it sounds as if it is not turning over freely as i9f there was a one way bearing not worrking correctly so pulled with recoil and it pulled back so hard i ripped out of my hand so hard it actually hurt now i have pulled and kicked a lot of bikes and such but never felt anything quite like this you can hear it try and fire and kick back but still acts as though somthing holding it back does that make any sense to anybody is it flywheel key , or valves wauyout any help would be great i picked tow of these up for $100 and tring to fix so we can ride as a family thank you in advance.
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By HHurks
Hi to all
Newbie here. Not new to ATVs. Look forward to learning a few new things and hope to maybe help some too.
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