Missing motor numbers
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By Ejwill
I put a new carb on my trx500fe which I have done before on other models, but this foreman was a real pain, takes forever to get to the carb. Anyway I got the new one installed . I also changed the choke cable while I had it this far. When I turned the gas back gas started running into the air filter box. I did have trouble with the choke cable, it didn’t seem long enough to run where the old one did and the elbow that came with the new carb had more of a 90 on the angle. It didn’t feel like it was binding but I don’t know if the valve was seated on the valve seat. The choke pushed in smooth but who knows what happened in side the valve body. I don’t know if this could be the problem or not I hadn’t run the it just turned the gas back on. Appreciate any help, hint, hint Mech and GW or anybody else. Deer season is over in a little over a week. My power chair won’t make it down those muddy roads. Thanks again.
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By quadcrazy
Key Features of Seal Skin ATV and UTV Covers
Custom Fit: The covers are designed to provide a snug fit, ensuring that every inch of your vehicle is protected. This custom fit also prevents the cover from flapping in the wind, which could cause damage to the paint. Durable Materials: Seal Skin uses high-quality materials like heavy-duty polyester and waterproof coatings to ensure long-lasting protection. All-Weather Protection: Whether it’s scorching heat, torrential rain, or freezing snow, these covers are built to withstand all weather conditions. Easy Installation and Removal: The lightweight design and elastic hems make it easy to put on and take off the covers. Breathable Fabric: Prevents condensation buildup underneath the cover, which can lead to mold and mildew. Affordable Pricing: Seal Skin offers competitive pricing without compromising on quality, making it an excellent choice for budget-conscious buyers. ATV Covers: Perfect for Every Model
Seal Skin’s ATV covers are available in various sizes and designs, ensuring a perfect fit for your vehicle. These covers are ideal for protecting four-wheelers, whether you’re storing them for a season or simply keeping them safe between rides. The covers are lightweight yet durable, making them a practical choice for any ATV owner.
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Conclusion
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By PolarisRich
I've never done this before but after reading a few thread I decided to check my valves for the first time and to my surprise it was much easier than I thought.
My bike is a 2005 Sp 500 HO.
I first pulled the seat and the right side panel off, and that's it! It wasn't too bad to get at.
Next I pulled the spark plug out and removed both the head cover ( 8-8mm bolts)
[ATTACH]1021[/ATTACH]
then the side cam cover (5-8mm bolts).
[ATTACH]1023[/ATTACH]
Also remove the plug in the recoil cover (14mm bolt) to see the timming marks.
[ATTACH]1022[/ATTACH]
Next I turned the engine over with the pull cord untill it was at TDC of the compression stroke.
The best was to tell that your at TDC of the compression stroke is to rotate the engine until the
timing marks are parallel to rocker cover gasket surface.
The cam sprocket locating pin will be facing upward directly in line with the crankshaft to camshaft center line.
Now fine adjust by looking into the timing hole in the recoil cover and line up the upside down "T" on
the flywheel into the center of the hole.
[ATTACH]1023[/ATTACH]
Now using a feeler gauge, slide the .006" (.15mm)blade between the top of the valve and the bottom of the adjuster and adjust accordingly
[ATTACH]1024[/ATTACH]
[ATTACH]1025[/ATTACH]
To adjust, Loosen the locknut (10mm) and check clearance with a feeler guage. Clearance should be .006" (.15mm) for both, intake and exhaust valves. Turn the adjuster with a stubby flat blade screwdriver untill the proper clearance is achieved then tighten the locknut (5.8-7.2 ft. lbs) while holding the adjuster in place with the screwdriver. Re-check the clearance with the feeler guage one last time and re-assemble the covers (72 in.lbs) and plugs.
The only thing that i noticed was that I had to clean and silicone the side cam cover other than that I found the whole process rather simple.
I'd give it a 4 out of 10 on the skill level scale.
I hope this helps!
Thanks Rich
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By quadcrazy
View File 1985 - 1995 Polaris ATV service manual (All Models)
1985 - 1995 Polaris ATV service manual (All Models)
Covers the following models:
1985 Scrambler Trail Boss
1986 Scrambler
1986 Trail Boss
1986 Scrambler
1986 Trail Boss
1987 Trail Boss
1987 Cyclone
1987 Trail Boss 4x4
1987 Trail Boss 4x4
1987 Trail Boss 4x4
1988 Trail Boss 2x4
1988 Trail Boss 4x4
1988 Trail Boss 250 RIES
1988 Trail Boss 250 RIES
1989 Trail Boss
1989 Trail Boss 2x4
1989 Trail Boss 4x4
1989 Big Boss 4x6
1989 Big Boss 4x6
1990 Trail Blazer
1990 Trail Boss 250
1990 Trail Boss 2x4
1990 Trail Boss 2x4 350L
1990 Trail Boss 4x4
1990 Trail Boss 4x4 350L
1990 Big Boss 4x6
1991 Trail Blazer
1991 Trail Boss 250
1991 Trail Boss 2x4
1991 Trail Boss 2x4 350L
1991 Trail Boss 4x4
1991 Trail Boss 4x4 350L
1991 Big Boss 4x6
1991 Big Boss 6x6
1992 Trail Blazer
1992 Trail Boss 250
1992 Trail Boss 2x4
1992 Trail Boss 2x4 350L
1992 Trail Boss 4x4
1992 Trail Boss 4x4 350L
1992 Big Boss 4x6
1992 Big Boss 6x6
1993 2502x4
1993 3502x4
1993 2504x4
1993 3504x4
1993 Sportsman
1993 2506x6
1993 3506x6
1993 Trail Boss
1993 Trail Blazer
1994 3002x4
1994 4002x4
1994 3004x4
1994 4004x4
1994 3006x6
1994 4006x6
1994 Trail Boss 2W
1994 Trail Blazer 2W
1994 Sportsman 4x4
1994 Sport
1995 3002x4
1995 4002x4
1995 3004x4
1995 Xplorer4x4
1995 4006x6
1995 Trail Boss
1995 Trail Blazer
1995 Sportsman 4x4
1995 Scrambler
1995 Magnum 2x4
1995 Magnum 4x4
1995 Sport
Submitter quadcrazy Submitted 05/24/2018 Category Polaris ATV
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By DarkRider
Hey Everybody,
I am always curious about any ATVs I haven't tried yet. I'll probably be in the market for something different soon, currently looking to sell my 05 Brute Force 750. I decided to note my favorite features of any 4x4 ATV and compile them into a list. These are all models I've had in the past, the King Quad 300 and Brute Force 750 are my current models. I'll most likely consolidate to one.
Really just wanted to get some ideas on what other people have owned in a similar range, and maybe get ideas for my idea quad (used). So far, I keep finding myself back at the 05 Yamaha Kodiak 450 or Grizzly 450. Not sure exactly what years they made which, but they seem pretty similar.
Some of the features I tend to like best (aside from durability and reliability)
Engine braking (good for hill descent) Park gear (the regular parking brakes always seem to be finicky) Mid sized engine for better fuel efficiency (Seems that anything 500 or above really starts to guzzle gas, and they fit better on narrower trails) IRS (more comfortable ride) Diff Lock (can't live without it) **Side note: I know Durability and Reliability might seem like they'd be the same, but the way I am defining them is:
Durability is how long I can go without something breaking. OR how often things break with seeming not much of a good reason. Reliability is about the on-trail experience of having everything work properly as designed (i.e. Starting up and being able to get going without much issue, the 4wd drive engages without quirks, I can park it on a hill when needing to help someone else without worrying it'll roll away, etc) My Brute Force 750 is a perfect example of why Durability and Reliability were rated so differently. With durability, I really never felt like I've had anything break on the thing that was really from riding it. Which is great in that regard. But all of the things i've had to fix on it seem more so in it's design. The infamous KEBC code on the dash that refused to go away even after completely cleaning and lubing the KEBC and confirming it functions properly. Hard starting issues. 4WD requires you to roll about 10 to 15 feet to engage, so if you get stuck in 2WD, you're in a pickle. The infamous bus connector that goes bad and stops your charging system from working. I've worked through all of these, but these are all things I'd consider reliability issues that happen really at no fault of mine as I ride it pretty gently. Writing up this list has actually put a lot into perspective for me. The King Quad 300 really is a superb quad. The inclusion of the Super Low range provides stellar engine braking down pretty much any hill you can think of, it seems like it's unmatched. It has great gas mileage, and it's been dead reliable despite being a 1994. It's got 4x4 AND Diff lock, and the semi automatic transmission also help with not letting the quad get out of control down a hill. Plus it's more fun to me and gives me a bit more to do while riding. The biggest annoyance so far has been the parking brake. No matter how much I adjust it, it just doesn't seem stay adjusted after some time. I believe this might just be flawed on these models. Also, parts availability is not the greatest on these since they don't make anything newer with any similar parts. Front axles are quite expensive, rear drive shafts go for $400 to $500 brand new, etc.
And that's where the Park gear on Yamaha's Ultramatic eliminates that issue. That's where I keep landing on the older Grizzly or Kodiak 450s. They have a park gear, IRS and Diff lock, a lot of power and they're super fun to ride (got to test one). But I'd be giving up fuel efficiency and the Super Low range. The Ultramatics still have good engine braking, but still not comparable to the Super Low on Suzuki.
With ALL that said, curious about what other people out there have had and enjoyed, and I'm just looking to get some ideas of what other smaller/mid sized quads are out there with similar features. I don't really know anything about Honda, Suzuki, or Arctic Cat models from the mid 2000's.
Curious to hear other perspectives!
Make Model Year Parking (gear/brake) Engine Braking Fuel Efficiency (mpg) IRS Diff Lock Durability (1-5) Reliability (1-5) Overall Rank (1-5) Suzuki King Quad 300 1994 Brake Super Low range 20 Yes Yes 4 4 4 Honda Rancher 350ES 2002 Brake (none?) 17.5 No No 5 5 4 Kawasaki Brute Force 750 2005 Brake KEBC Module 12.5 Yes Yes 4 2 3 Yamaha Grizzly 660 2006 Gear Ultramatic 12.5 Yes Yes 5 5 3 Yamaha Wolverine 450 2009 Gear Ultramatic 17.5 No No 4 5 3 Polaris Scrambler 4x4 4-Stroke 2002 Brake (none?) 14 No AWD 2 4 1 Polaris Sportsman 500 4x4 2000 Brake (none?) 15 Yes AWD 2 4 1
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