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Posted

 I have a 2000 Suzuki King quad 300.  I replaced the first regulator/rectifier when it was about 10 years old and had maybe 1300 miles on it.   I made the mistake of using a cheap part and had to replace it again with the factory part after just a few hours.  This regulator survived for maybe another 300 miles. I couldn’t get the bike to start and thought I had a weak battery and put it on a slow automatic charge for about 12 hours. It still wouldn’t start and the battery was about four years old so I replaced it with a larger battery that was also optional for the bike.   When I turned the switch I had nothing so I now have another regulator/rectifier that I am replacing.  Has anyone else had issues with this bike and this part? It’s really just a pain to take the rack in the front fenders off to access it for replacement. Dread doing this job over and over. Thanks everyone. 

Posted

If the 2nd replacement was OEM, was it used OEM?  Pretty unusual for an OEM reg/rect to not last forever, but anything is possible.  I'd check the stator phases and make sure they're all within spec.

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