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Can I Do This?


kfx450r
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    • By Machias_Mike
      Hi there!
      We just bought 4 acres and needed a work rig for moving stuff around and blazing trails. Been looking at buying a quad for a long time and finally got the opportunity.  Found a very good condition 1994 Kawi Bayou 300 4x4.  Runs great and seems to be in great operating condition with one little thing.
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      The issue seems to be similar to this post but I think may be more mechanical than just the switch.
      https://www.quadcrazy.com/atvforum/topic/14281-1994-bayou-220-neutral-safety-switch/
       
      Here goes!
       
      Neutral light is always on when key in on position I found that the green wire coming out of the block from neutral switch is grounded to chassis.  When plugged in to switch light never turns on no matter what gear its in (and wont start). Machine can go from 1st directly into Reverse if you don’t feather it.  This is the part that that makes me want to fix it.  I feel like its dangerous and could possibly do some damage.  It usually takes 3-4 tries to 'find' neutral.   The reverse turn knob seems to be operable and cable is connected and operates the reverse 'selector' when turned.  Springs back when released both at the switch and at the 'selector' inboard of the shifter. When in reverse the red reverse light does not illuminate Based on above and looking at the post above it seems that this would indicate that the reverse stopper is 'broken' and rotated in an 'in gear' position.  I see a few posts on here where people have said it can crack.  If I plug the green wire back in and turn machine to 'on' I can move the shifter through all gears and the neutral light and reverse light stay off.  Again, to me it seems that the 'reverse stopper' is probably broken, stuck where the switch thinks its in a forward gear and the shaft is probably just spinning inside it.
       
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