2005 Suzuki King Quad 700 - No More Fuel Injection Headaches

[atvoffroad4life]

i finally done the smart thing and done away with the throttle body on my 05 700 king quad. this is just the temporary parts that i used to make sure it would work, my carb is way too small for this engine,

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parts needed. carb. big enough to run a 700, the one i am testing with is off my 06 honda rancher 4x4 350 cc,

using 2 pieces of 1 1/2 pvc 2 inches long each.

1 1/2 pvc 90

fuel tank to mount in place of the original airbox

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remove the old throttle body, and airbox. i am also removing the original fuel tank, gonna mount full size deep cycle battery in place of the original fuel tank

remove the intake boot off the engine.

bevel one end of a piece of pvc. use a good sharp knife and trim the inside of the intake boot just enough to get the pvc at least an inch deep, tighten clamp

use the other piece of pvc to attach the carb to, got lucky and was able to use the throttle cable on the carb,

mount new airbox with filter to other end of carb.

im using an old shop vac hose hooked onto the airbox intake. route this hose to the front end of 4wheeler. attach to piece of pvc pointed straight up bout 2foot above front rack, attach 2 90 elbows at the top for a turn down

mount choke cable anywhere you want it. im putting mine on the handle bars

im mounting the fuel tank off the honda in place of the original airbox.

trust me this does work. the 4wheeler still fires and runs good even with too small of a carb. i dont even have everything mounted permanent yet , as of right now the whole new intake is held together with electrical tape, just wanted to make sure it would work before i spent the time to do it right, tomorrow i will post update and try to upload pics of the completed job

[oxidized_black]

nice work !!

[mustang]

Any up dates on this?

i finally done the smart thing and done away with the throttle body on my 05 700 king quad. this is just the temporary parts that i used to make sure it would work, my carb is way too small for this engine,

-------------------------------------------------------

parts needed. carb. big enough to run a 700, the one i am testing with is off my 06 honda rancher 4x4 350 cc,

using 2 pieces of 1 1/2 pvc 2 inches long each.

1 1/2 pvc 90

fuel tank to mount in place of the original airbox

------------------------------------

remove the old throttle body, and airbox. i am also removing the original fuel tank, gonna mount full size deep cycle battery in place of the original fuel tank

remove the intake boot off the engine.

bevel one end of a piece of pvc. use a good sharp knife and trim the inside of the intake boot just enough to get the pvc at least an inch deep, tighten clamp

use the other piece of pvc to attach the carb to, got lucky and was able to use the throttle cable on the carb,

mount new airbox with filter to other end of carb.

im using an old shop vac hose hooked onto the airbox intake. route this hose to the front end of 4wheeler. attach to piece of pvc pointed straight up bout 2foot above front rack, attach 2 90 elbows at the top for a turn down

mount choke cable anywhere you want it. im putting mine on the handle bars

im mounting the fuel tank off the honda in place of the original airbox.

trust me this does work. the 4wheeler still fires and runs good even with too small of a carb. i dont even have everything mounted permanent yet , as of right now the whole new intake is held together with electrical tape, just wanted to make sure it would work before i spent the time to do it right, tomorrow i will post update and try to upload pics of the completed job