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By Ejwill
I put a new carb on my trx500fe which I have done before on other models, but this foreman was a real pain, takes forever to get to the carb. Anyway I got the new one installed . I also changed the choke cable while I had it this far. When I turned the gas back gas started running into the air filter box. I did have trouble with the choke cable, it didn’t seem long enough to run where the old one did and the elbow that came with the new carb had more of a 90 on the angle. It didn’t feel like it was binding but I don’t know if the valve was seated on the valve seat. The choke pushed in smooth but who knows what happened in side the valve body. I don’t know if this could be the problem or not I hadn’t run the it just turned the gas back on. Appreciate any help, hint, hint Mech and GW or anybody else. Deer season is over in a little over a week. My power chair won’t make it down those muddy roads. Thanks again.
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By Sportsman500guy
I bought a 1996 Sportsman 500 4x4 about a month ago, and I love it. Unfortunately, I've been experiencing a few problems with the high-range gear. The first problem is that the gear selector will intermittently pop out of high and into neutral. This problem will sometimes occur when starting from a stop and sometimes will also occur while at cruising speed. The last time this happened I stopped and put it back into gear, however, as soon as I tried to throttle the machine would die. I turned it on again with no problems put it back into high and it died again. Once again I turned it on with no problems put it into low instead and it worked fine with no problem. I drove in low down the road slowly for a little and then shifted back into high with no issues.
I plan on working on it this weekend and would just like some opinions or feedback from anyone who may have experienced these problems before. I'm very mechanically inclined but im unsure of exactly where to start as this is the first Polaris ATV that I've owned. Any feedback is appreciated and thanks in advance
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By disturbedmike244
I have a 99 kodiak 400 4x4 that blows a fuse under the back left fender as soon as you attempt to put a new one in even with the key turned off. I'm having a hard time finding any wiring diagrams that show what this is for. And I'm trying not to have to tear into the wire harness. Any help would be appreciated.
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By quadcrazy
View File 1985 - 1995 Polaris ATV service manual (All Models)
1985 - 1995 Polaris ATV service manual (All Models)
Covers the following models:
1985 Scrambler Trail Boss
1986 Scrambler
1986 Trail Boss
1986 Scrambler
1986 Trail Boss
1987 Trail Boss
1987 Cyclone
1987 Trail Boss 4x4
1987 Trail Boss 4x4
1987 Trail Boss 4x4
1988 Trail Boss 2x4
1988 Trail Boss 4x4
1988 Trail Boss 250 RIES
1988 Trail Boss 250 RIES
1989 Trail Boss
1989 Trail Boss 2x4
1989 Trail Boss 4x4
1989 Big Boss 4x6
1989 Big Boss 4x6
1990 Trail Blazer
1990 Trail Boss 250
1990 Trail Boss 2x4
1990 Trail Boss 2x4 350L
1990 Trail Boss 4x4
1990 Trail Boss 4x4 350L
1990 Big Boss 4x6
1991 Trail Blazer
1991 Trail Boss 250
1991 Trail Boss 2x4
1991 Trail Boss 2x4 350L
1991 Trail Boss 4x4
1991 Trail Boss 4x4 350L
1991 Big Boss 4x6
1991 Big Boss 6x6
1992 Trail Blazer
1992 Trail Boss 250
1992 Trail Boss 2x4
1992 Trail Boss 2x4 350L
1992 Trail Boss 4x4
1992 Trail Boss 4x4 350L
1992 Big Boss 4x6
1992 Big Boss 6x6
1993 2502x4
1993 3502x4
1993 2504x4
1993 3504x4
1993 Sportsman
1993 2506x6
1993 3506x6
1993 Trail Boss
1993 Trail Blazer
1994 3002x4
1994 4002x4
1994 3004x4
1994 4004x4
1994 3006x6
1994 4006x6
1994 Trail Boss 2W
1994 Trail Blazer 2W
1994 Sportsman 4x4
1994 Sport
1995 3002x4
1995 4002x4
1995 3004x4
1995 Xplorer4x4
1995 4006x6
1995 Trail Boss
1995 Trail Blazer
1995 Sportsman 4x4
1995 Scrambler
1995 Magnum 2x4
1995 Magnum 4x4
1995 Sport
Submitter quadcrazy Submitted 05/24/2018 Category Polaris ATV
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By Gwbarm
I finally got around to working on the TRX, this has been an ongoing problem with this machine. This is a machine that we keep on my Fathers property, i dont see it that often, my brother haad it professionally repaired last year and year before same problem, the new starter gears and bypass gears last about a year and the machine is not used that often, he said he was done with it , so i thought i should go take a look. Sure enough the gears were all malled again.
IMG_4910.mov There is some slack in there but most is taken up by the gear cover,if anyone with history with these machines has had the same problem, let me know your findings. Where i am now im looking for finding replacement honda gears on Ebay and try those. I suspect the original was replaced with aftermarket gears years ago and they just worse quality as the years go by.
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