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View File 2009 Polaris Ranger 700 4X4 Crew / 6X6 Service Manual
2009 Polaris Ranger 700 4X4 Crew / 6X6 Service Manual
Submitter Ajmboy Submitted 10/31/2020 Category Polaris UTV
Can't figure out whats wrong, battery good, charging fine but speedometer needle flashing. I know my fuel sending unit is not working but atv was working well last year. Now it was blowing fuses. I did engine code check but none there. Gas gauge flashes and shows FUEL in capital letters. Need help as just cannot figure this out,
I might pull the fuel pump out and put new float as likely saturated. Don't know if that would give me all these problems ??
I have had this ATV since new, and no work done on the system before. It has an intermittent issue with starting for years but getting worse. Cranks but no start or have to cycle power. No Codes. There are times it starts right up and then times it will not start at all.
What I have done, new plug, new battery, new coil. Also, the manual I have has spec info for the H1 & H2, but when I check ohms & AC voltage & wire color, it is more in line with the H2 than H1.
Ok here is what I have done.
1. new plug then new battery.
2. checked and replaced the coil- primary was 5ohms and secondary was 20.4K ohms. Since my book said for the H1 the Primary should be less than 1ohm I replaced (new one had the same 5ohms, confused! H2 says 4.8ohms). Book says secondary should be 12k-20k ohms and it was 20K ohms. New coil did not correct the issue.
3. Stator, AC output while running was good, about 75 volts AC no load between the three yellow wires (but mine are gray wires like the H2). Ohms were also less than 1 ohm.
4. Crankshaft position Sensor. Again, H1 should have Blue & White but I have Blue & Green like the H2. I have 180 ohms across the Blue & Green wires, so this is good. But when cranking I have 2 volts AC. For the H1 book says 5 volts AC. But H2 says 2 volts AC.
So, is my position sensor putting out low voltage or do I have the stator assy for an H2 in my H1 ATV from new? Stator & position sensor are one assy. Has this ever been an issue that was noted? New Stator is $$$ so I don’t want to just shotgun a part.
Any help would be great!
Gladwin Trails Not What you Expect to Find on A Quad Trail
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